1. Surface Charge: When a battery is tested, it may show a good voltage reading due to a surface charge. This charge can build up on the battery terminals and give a false indication of the battery's overall condition. However, when the battery is put under load, it may not be able to deliver the required power, revealing its true weak state.
2. Intermittent Faults: Some battery faults can be intermittent, meaning they don't occur consistently. During testing, the battery may perform normally and pass the test. However, when the battery is in use, the fault may manifest, causing the battery to fail.
3. Load Testing Limitations: Battery testers typically perform a quick voltage check or a simple load test. These tests may not reveal underlying issues that can affect the battery's performance over time, such as sulfation or internal resistance issues.
4. Battery Aging: As batteries age, their internal components can degrade gradually. Initially, the battery may still meet the minimum voltage requirements and pass basic tests, but its capacity and overall performance may be compromised. Over time, the battery's health can deteriorate further, leading to noticeable performance issues or complete failure.
Therefore, it's crucial to consider additional factors beyond a single test result when evaluating a battery's condition. If you suspect that a battery is not performing as expected even after passing a test, it's advisable to conduct further diagnostics or seek professional advice to accurately assess its health.