1. Faulty Alternator: Despite the alternator replacement, there might be an issue with the new unit itself. Have the alternator tested again to confirm its functionality.
2. Loose or Corroded Connections: Check the connections between the alternator, battery, and starter. Make sure they are clean, tight, and free of corrosion. Clean any corroded connections using a wire brush.
3. Wiring Problems: Inspect the wiring harness between the alternator and the battery for any damage, loose connections, or breaks. Repair or replace any damaged wires as needed.
4. Voltage Regulator Issues: The voltage regulator, which is usually part of the alternator, controls the charging voltage. Check the voltage regulator and make sure it's functioning properly.
5. Parasitic Draw: Test for parasitic drain. This refers to any electrical components in the vehicle that continue to draw power even when the ignition is off. Disconnect the negative battery terminal and connect an ammeter in series between the battery and the negative terminal. If the ammeter reading is higher than a few milliamps, there could be a parasitic drain. Investigate and identify the source of the drain.
6. Damaged Battery: Ensure that the battery itself is in good condition and holds a charge. Perform a battery test to check its health.
If you've gone through these steps and the issue persists, it's recommended to seek assistance from a qualified mechanic or auto electrician who can further diagnose and resolve the problem.