Instructions:
Safety First: Always ensure you work in a safe environment, wear proper protective gear, and take necessary safety precautions.
Park the Vehicle: Park your Audi A6 on a level surface, apply the parking brake, and allow the vehicle to cool down.
Raise the Vehicle: Use a floor jack and jack stands to safely lift the vehicle until the affected rocker panel is easily accessible.
Remove the Wheels: Remove the lug nuts and take off the wheels on the side where the rocker panel needs to be replaced.
Remove the Mud Flaps: If present, remove the mud flaps or any other plastic underbody components around the rocker panel area.
Apply Heat: Use a heat gun to apply heat along the adhesive or sealant seam between the rocker panel and the body of the vehicle. This will help soften the adhesive and make it easier to remove.
Pry Open: Start at one end of the rocker panel and use a pry bar to carefully pry open the seam between the rocker panel and the vehicle. Be gentle and avoid bending the metal.
Use a Rubber Mallet: If necessary, use a rubber mallet to gently tap the pry bar and help separate the rocker panel from the vehicle.
Remove Old Rocker Panel: Once the seam is open, use a sawzall to carefully cut through any remaining adhesive or sealant. Remove the old rocker panel by gently prying it off the vehicle.
Clean the Area: Thoroughly clean the area where the old rocker panel was attached, removing any remaining adhesive, sealant, or debris.
Install New Rocker Panel: Place the new rocker panel in position, aligning it with the existing body lines and ensuring a snug fit.
Secure Rocker Panel: Use the self-tapping screws provided with the new rocker panel to secure it to the vehicle. Make sure to tighten the screws securely.
Replace Removed Components: Reinstall the mud flaps or any other plastic underbody components that you removed earlier.
Reattach the Wheels: Put the wheels back on and tighten the lug nuts securely.
Lower the Vehicle: Use the jack stands and floor jack to carefully lower the vehicle back to the ground.
Test and Drive: Once everything is installed and secure, test the doors and surrounding panels for proper alignment. Ensure there are no gaps or misalignments. Take the car for a short test drive to ensure there are no additional issues.
