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Why does your 5hp Briggs and stratton horizontal shaft engine lock up when the spark is in?

It's impossible to diagnose the exact cause of your engine locking up with only the information that it's a 5hp Briggs & Stratton horizontal shaft engine and that it locks up with the spark in. There are many potential reasons for this, and narrowing it down requires more information.

Here are some possible culprits and the questions you should ask yourself to figure out what might be wrong:

1. Engine Mechanical Issues:

* Valve Timing: Incorrect valve timing can cause the engine to seize.

* Question: Have you recently adjusted or worked on the valves?

* Compression Issues: Low compression can make the engine struggle and lock up.

* Question: Is there good compression in all cylinders? (Use a compression tester to check)

* Seized Bearings: If the crankshaft bearings are worn or seized, the engine won't turn smoothly.

* Question: Is there any unusual noise or resistance when rotating the crankshaft by hand?

* Broken Piston Rings: Broken piston rings can cause a loss of compression and potential engine damage.

* Question: Is there any unusual smoke or blow-by coming from the engine when running?

* Broken Connecting Rod: A broken connecting rod is a serious problem that can cause the piston to seize against the cylinder wall.

* Question: Is there any unusual noise or rattling coming from the engine?

* Foreign Object in Cylinder: A foreign object in the cylinder can damage the piston and prevent the engine from running.

* Question: Have you recently done any maintenance that might have introduced foreign objects?

2. Ignition Issues:

* Spark Plug Problems: A fouled or faulty spark plug can prevent the engine from running smoothly.

* Question: Have you recently changed the spark plug? Is the gap on the current plug correctly set?

* Ignition Coil Failure: A faulty ignition coil won't provide a strong enough spark to ignite the fuel.

* Question: Is the ignition coil functioning properly? (Check with a spark tester)

* Timing Issues: Incorrect timing can lead to a misfire or complete engine failure.

* Question: Has the ignition timing been adjusted recently?

3. Fuel System Issues:

* Fuel Contamination: Contaminated fuel can cause engine problems, including locking up.

* Question: Is the fuel fresh and clean?

* Fuel Filter Clogged: A clogged fuel filter can restrict fuel flow and cause engine issues.

* Question: Have you recently checked or cleaned the fuel filter?

* Carburetor Problems: A dirty or malfunctioning carburetor can lead to a lean fuel mixture or flooding, which can cause engine problems.

* Question: Have you recently cleaned or adjusted the carburetor?

Need More Information:

To get more specific help, you need to provide additional details about the problem.

* Describe the problem: Does the engine crank but not start? Does it start but immediately die? Does it start but run roughly?

* What have you done already? Have you checked the obvious things, like fuel, spark, and compression?

* What is the history of the engine? Have you recently done any maintenance or repairs?

I recommend consulting your Briggs & Stratton engine's manual for troubleshooting steps and contacting a qualified mechanic for further assistance if you can't resolve the issue yourself.