Ignition System:
* Worn Distributor Cap and Rotor: Especially common on older vehicles. High RPMs stress these components, causing arcing and misfires.
* Worn or Failing Ignition Coil: A weak coil might not provide sufficient spark at higher engine speeds. This is a likely culprit. Multiple coils (one per cylinder in some configurations) increase the possibilities of a single failing component.
* Spark Plug Wires: Cracked or frayed wires can lead to misfires, especially under stress.
* Ignition Module (or ICM): This controls the ignition coil(s) and can fail, leading to intermittent or speed-dependent misfires.
* Faulty Crankshaft Position Sensor (CKP): This sensor tells the computer the engine's rotational position. A failing CKP can cause misfires at higher RPMs.
Fuel System:
* Fuel Pump: A weak fuel pump may struggle to deliver sufficient fuel at high demand (high speeds).
* Fuel Filter: A clogged fuel filter restricts fuel flow, leading to lean conditions and misfires.
* Fuel Injectors: Clogged or malfunctioning fuel injectors can cause inconsistent fuel delivery, leading to misfires. High speeds demand more fuel, exacerbating the problem.
Airflow System:
* Mass Airflow Sensor (MAF): An inaccurate MAF sensor reading can lead to improper fuel/air mixture, causing misfires.
* Intake Manifold Leaks: Leaks around the intake manifold can cause a lean air-fuel mixture, especially under load.
* Vacuum Leaks: Leaks in vacuum lines can disrupt engine timing and fuel delivery.
Other Potential Causes:
* Engine Compression: Low compression in one or more cylinders can cause misfires. A compression test is crucial to rule this out.
* PCV Valve: A clogged Positive Crankcase Ventilation valve can cause a buildup of pressure in the crankcase, affecting engine performance and causing misfires.
Troubleshooting Steps:
1. Check the basics: Start by inspecting the obvious – spark plug wires, distributor cap and rotor (if applicable), and the fuel filter. Look for cracks, wear, or damage.
2. Read diagnostic trouble codes (DTCs): Use an OBD-II scanner to retrieve any stored trouble codes. These can pinpoint the problem area.
3. Listen carefully: Does the misfire seem to be from a specific cylinder? This can help narrow down the search.
4. Perform a visual inspection: Look for any visible damage to components or vacuum leaks.
5. Test components: Test the ignition coil(s), spark plugs, fuel pressure, and MAF sensor using appropriate tools.
6. Consider a compression test: This checks the health of the cylinders.
It's difficult to pinpoint the exact cause without diagnostics. Start with the easier checks and progress to more involved diagnostics if needed. A mechanic with experience with Ford Rangers is your best bet for accurate diagnosis and repair.