Tools You'll Need:
* Jack and jack stands
* Lug wrench
* Wheel chocks
* Socket wrench set (metric)
* Torque wrench
* Caliper piston compression tool (C-clamp can work in a pinch, but a proper tool is recommended)
* Wire brush
* Brake cleaner
* New front brake rotor
* Possibly new caliper bolts (recommended)
Procedure:
1. Safety First: Park on a level surface, engage the parking brake, and chock the rear wheels. Raise the vehicle using the jack and securely support it with jack stands. Remove the wheel.
2. Remove the Caliper: Locate the caliper mounting bolts (usually two). Use the appropriate socket to remove these bolts. Carefully support the caliper with a wire or bungee cord to prevent it from dangling and damaging the brake line. Do not let the caliper hang by the brake line.
3. Compress the Caliper Piston: Using the caliper piston compression tool, carefully compress the caliper piston. This will give you enough space to remove the rotor. If using a C-clamp, be extremely careful not to damage the piston seal or boot.
4. Remove the Rotor: Depending on the year and model, the rotor may simply slide off. Others may have a retaining clip or screw. Inspect for any retention methods. If there's resistance, gently tap the rotor with a rubber mallet to loosen it. Work your way around the circumference.
5. Clean the Hub: Use a wire brush to clean the mating surface of the wheel hub. Remove any rust, debris, or old brake material. Thoroughly clean the hub with brake cleaner.
6. Install the New Rotor: Carefully slide the new rotor onto the wheel hub. Ensure it sits flush against the hub.
7. Reinstall the Caliper: Reinstall the caliper, ensuring the caliper slides smoothly. If it feels stiff, check for any debris or binding.
8. Reinstall the Wheel: Torque the lug nuts to the manufacturer's specified torque (check your vehicle's manual).
9. Lower the Vehicle: Lower the vehicle and remove the jack stands. Double-check all the nuts and bolts before driving.
10. Pump the Brakes: Before driving, pump the brake pedal several times to ensure the brakes engage properly.
Important Considerations:
* Brake Fluid: If you're replacing brake pads at the same time, you may need to bleed the brakes afterward to remove any air introduced into the brake lines.
* Caliper Condition: Inspect the calipers for damage or wear while you have them off. Consider replacing them if necessary.
* Torque Specifications: Always refer to your vehicle's repair manual for the correct torque specifications for lug nuts and caliper bolts. Using the wrong torque can lead to damage or failure.
* Professional Help: If you are uncomfortable performing this repair yourself, it's best to take your vehicle to a qualified mechanic. Brake repair is crucial for safety.
This is a general guide. Consult your Dodge Dakota's repair manual for specific instructions and torque specifications for your year and model. Incorrectly installing brake components can be dangerous. If you're unsure about any step, seek professional help.
