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Why 91 350 Chevy gets a knock when oil hot?

A 91 350 Chevy engine knocking when the oil is hot points to several potential issues, most of them related to insufficient lubrication or excessive heat causing parts to expand and make contact:

* Low oil pressure: When the oil is hot, its viscosity (thickness) decreases. If your oil pump is weak, or you have a significant oil leak, the pressure might drop too low to adequately lubricate the bearings and other critical parts when hot. This is a serious problem that can lead to catastrophic engine failure if ignored. Check your oil pressure gauge immediately.

* Worn bearings: Worn crankshaft or connecting rod bearings create clearances that allow metal-to-metal contact when the engine is hot and the components expand. This is a common cause of hot-oil knock.

* Insufficient oil clearance: If the engine has been rebuilt, improper machining or clearance specifications during the rebuild can lead to insufficient clearance between components when hot, resulting in knocking.

* Connecting rod knock: Similar to bearing wear, a damaged connecting rod can cause knocking, particularly when the oil is hot and the increased heat causes expansion.

* Piston slap: Excessive piston-to-cylinder wall clearance can cause a knocking sound, especially when the engine is warm and the components expand. This is more of a "slap" than a sharp knock.

* Wrist pin knock: Wear or damage to the wrist pin, which connects the piston to the connecting rod, can also create a knocking noise when the engine is hot.

* Cam issues: Though less likely to present as a hot-oil-only knock, a worn camshaft or lifter can contribute to noise that's more noticeable when the oil is thin.

Troubleshooting Steps:

1. Check your oil pressure: This is the most crucial first step. A low oil pressure reading when hot strongly indicates a serious lubrication problem.

2. Inspect the oil: Check the oil level and its condition. Is it milky (indicating coolant contamination)? Is it excessively dirty or sludgy?

3. Listen carefully: Try to pinpoint the location of the knock. Is it a consistent knock, or does it change with RPM? This can help determine the source.

4. Professional diagnosis: This situation requires professional attention. A mechanic can perform a compression test, a leak-down test, and inspect the bearings and other internal components to accurately diagnose the problem. Ignoring this issue could result in severe and costly engine damage.

Ignoring a knock, especially one that only appears when the oil is hot, is extremely risky. Have the engine inspected immediately to prevent more serious damage.