Here's a general outline. Specific steps may vary slightly depending on your Voyager's engine (3.0L or 3.3L/3.8L). Consult a repair manual specific to your vehicle's year and engine for precise instructions and diagrams. A Haynes or Chilton manual is a good investment for this type of work.
Safety First:
* Disconnect the negative battery terminal. This is crucial to prevent sparks and electrical shocks.
* Work in a well-ventilated area. Fuel fumes are highly flammable.
* Use appropriate safety glasses and gloves.
* Have a fire extinguisher readily available.
General Steps:
1. Locate the Fuel Pump: The fuel pump is usually located inside the fuel tank, beneath the vehicle. You'll likely need to access it from underneath the vehicle.
2. Lower the Fuel Tank (Often Required): This is usually necessary to access the fuel pump. This involves:
* Disconnect the fuel lines: This is critical. You'll need to carefully release the clamps securing the fuel lines to the fuel pump. Have a container ready to catch any spilled fuel.
* Disconnect the electrical connector: Carefully disconnect the electrical connector from the fuel pump.
* Release the fuel tank straps: These straps hold the fuel tank in place. They might be bolts or clamps. You'll likely need to support the tank to prevent it from falling. A jack and jack stands are highly recommended.
* Lower the fuel tank: Carefully lower the fuel tank to a position that allows access to the fuel pump.
3. Remove the Fuel Pump Access Panel: Many Voyagers have an access panel on top of the fuel tank. This will need to be removed to access the fuel pump assembly.
4. Remove the Fuel Pump Assembly: This is usually held in place by a retaining ring or a few bolts. Once removed, the entire assembly, including the pump, strainer, and sending unit, should come out.
5. Replace the Fuel Pump: Once the old assembly is out, carefully compare the new pump to the old one to ensure it's the correct fit. Install the new assembly, making sure all components are correctly seated and tightened.
6. Reinstall the Fuel Tank and Components: Carefully raise the fuel tank back into its original position, reconnecting all fuel lines, the electrical connector, and securing straps. Double-check all connections.
7. Reconnect the battery terminal.
8. Prime the Fuel System (Often Required): After reinstalling everything, you may need to prime the fuel system by turning the ignition key on and off several times (without starting the engine) to allow the pump to fill the lines. Refer to your repair manual for specific instructions.
9. Start the Engine and Check for Leaks: Start the engine and check for any fuel leaks around the fuel lines and pump.
Important Considerations:
* Fuel Pressure: You might need a fuel pressure gauge to check the fuel pressure before and after the replacement.
* Fuel Tank Removal: Removing the fuel tank can be challenging and requires careful handling.
* Repair Manual: A repair manual specific to your 2000 Plymouth Voyager is essential for detailed instructions and diagrams.
This is a simplified overview. Again, consult a repair manual and if you're not comfortable performing this repair yourself, take your vehicle to a qualified mechanic. Improperly performing this repair can lead to significant damage and safety hazards.
