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Why does the fuel pump not come on when key is ignition on?

There are several reasons why your fuel pump might not activate when the ignition is turned on. It's a complex system, and diagnosing the problem requires a systematic approach. Here are some of the most common causes:

* Bad Fuel Pump Relay: This is often the culprit. The relay acts as a switch, sending power to the fuel pump. A faulty relay won't allow power to flow. You can usually test this with a multimeter or by swapping it with a known good relay (if your vehicle uses easily replaceable relays).

* Blown Fuel Pump Fuse: Similar to a relay, a blown fuse will interrupt the electrical circuit to the pump. Check your fuse box for a fuse specifically designated for the fuel pump.

* Faulty Fuel Pump: The pump itself could have failed due to wear and tear, corrosion, or debris. This is a more serious issue requiring replacement.

* Low Fuel Level: Some vehicles have a low-fuel sensor that will prevent the pump from running if the fuel level is critically low to avoid damage to the pump. Check your fuel gauge.

* Inertia Switch (Crash Sensor): This safety device cuts power to the fuel pump in a collision to prevent fires. It usually has a reset button, often located under the dash or in the engine compartment. Check your owner's manual for its location.

* Wiring Problems: A broken wire, corroded connection, or short circuit in the wiring harness leading to the fuel pump can prevent it from receiving power. This requires careful inspection of the wiring.

* Computer/ECU Issues: The engine control unit (ECU) or computer might be faulty and not sending the signal to activate the fuel pump. This is a more complex issue requiring diagnostic tools.

* Security System Issues: Some vehicles have security systems that might prevent the fuel pump from activating if there's a problem with the immobilizer or alarm system.

How to Diagnose:

1. Check the fuses and relays: This is the easiest and cheapest place to start.

2. Listen for the fuel pump: When you turn the ignition to "ON" (not cranking), you should hear a brief humming sound from the fuel pump (it's usually near the fuel tank). The absence of this sound is a strong indicator of a problem.

3. Check the fuel level: Make sure you have enough fuel.

4. Check the inertia switch (if applicable): Reset it if it's tripped.

5. Consult your owner's manual: It may contain specific troubleshooting steps or diagrams for your vehicle's fuel system.

6. Use a multimeter: If you're comfortable with electrical testing, a multimeter can help you check the voltage at the fuel pump relay and the fuel pump itself.

If you're not comfortable performing these checks yourself, it's best to take your vehicle to a qualified mechanic for proper diagnosis and repair. Attempting to troubleshoot electrical systems without proper knowledge can be dangerous.