Tools You'll Need:
* Socket set: Including various sizes, likely 10mm, 13mm, and possibly larger.
* Wrench set: Similar sizes to the sockets.
* Ratchet and extensions: To reach hard-to-access bolts.
* Torque wrench: To tighten bolts to the manufacturer's specifications (consult your workshop manual).
* Jack and jack stands: Essential for safe working conditions.
* Wheel chocks: To secure the vehicle.
* New starter motor: Make sure you get the correct one for your EF Falcon's engine.
* Penetrating oil (like PB Blaster or WD-40): To help loosen stubborn bolts.
* Wire brush: To clean corrosion from bolt heads and terminals.
* Gloves: To protect your hands.
* Workshop manual: Highly recommended for specific torque settings, diagrams, and procedures.
Procedure (General Steps - Consult your workshop manual for precise details):
1. Safety First: Park the car on a level surface, engage the parking brake, and use wheel chocks. Disconnect the negative battery terminal.
2. Access: You'll likely need to partially or fully remove some components to get to the starter motor. This might involve:
* Removing the air cleaner assembly: This often obstructs access.
* Removing parts of the exhaust system: May be necessary depending on the starter motor's location and your access.
* Partially lowering the steering rack: Some guides suggest this for better access.
* Removing the lower engine mount: This is a more involved step, and likely only necessary if you have significantly limited access.
3. Disconnect the Starter Motor:
* Locate the electrical connections: There will be at least one large cable and a smaller one going to the starter motor. Carefully disconnect these using a wrench or socket, cleaning the terminals first. Take photos or make notes of their locations for reassembly.
* Disconnect any ground straps: These often need disconnecting.
4. Remove the Starter Motor:
* Locate the mounting bolts: Usually two or three bolts secure the starter motor to the engine block.
* Apply penetrating oil: Spray penetrating oil onto the bolts to help them loosen. Allow it to sit for a few minutes.
* Remove the bolts: Use the appropriate socket and wrench to carefully remove the bolts.
* Remove the starter motor: Carefully remove the starter motor from its mounting position. It might be heavy, so be prepared.
5. Install the New Starter Motor:
* Clean the mounting surface: Ensure the mounting surface on the engine block is clean.
* Install the new starter motor: Carefully align the new starter motor and insert it into its mounting position.
* Tighten the mounting bolts: Tighten the mounting bolts to the specified torque in your workshop manual. Don't overtighten!
* Reconnect the electrical connections: Carefully reconnect the electrical cables to the new starter motor, ensuring a secure connection.
* Reconnect any ground straps.
6. Reassemble: Carefully reassemble any components you removed earlier to access the starter motor.
7. Reconnect the Battery: Reconnect the negative battery terminal.
8. Test: Attempt to start the car. If it doesn't start, double-check all connections and components.
Important Considerations:
* Workshop Manual: A workshop manual specific to your EF Falcon is invaluable. It provides detailed diagrams, torque specifications, and step-by-step instructions tailored to your vehicle.
* Safety: Always prioritize safety. Use jack stands, work in a well-lit area, and be careful when working with electrical components.
* Difficulty: This is not a beginner's job. If you're not comfortable with automotive repair, consider taking it to a qualified mechanic. Improper installation can lead to damage to your vehicle or even injury.
This guide provides a general overview. Always consult your vehicle's workshop manual for precise instructions and torque specifications. Failure to follow these instructions could result in damage or injury.
