* Faulty Mass Airflow Sensor (MAF): This sensor measures the amount of air entering the engine. A dirty or failing MAF sensor can cause a lean or rich fuel mixture, leading to sputtering and poor performance. The check engine light will almost certainly illuminate due to this.
* Spark Plugs and Wires: Worn-out or damaged spark plugs and/or ignition wires can prevent proper combustion, resulting in sputtering and misfires. This is a very common cause of sputtering and a check engine light.
* Fuel System Problems: This could include a clogged fuel filter, a failing fuel pump, or low fuel pressure. A sputtering engine often indicates a problem with fuel delivery.
* Oxygen Sensor (O2 Sensor): A bad O2 sensor prevents the engine control module (ECM) from accurately adjusting the air/fuel mixture. This leads to poor performance and will trigger the check engine light.
* Distributor Issues (if applicable): The 1995 Windstar might have a distributor (depending on the engine). Worn distributor cap, rotor, or pickup coil can cause misfires and sputtering.
* Crankshaft Position Sensor (CKP): This sensor tells the ECM the position of the crankshaft. A faulty CKP sensor can prevent proper ignition timing and lead to sputtering.
* PCV Valve: A plugged Positive Crankcase Ventilation (PCV) valve can cause excessive crankcase pressure, affecting engine performance and potentially triggering the check engine light.
* Intake Air Leaks: Leaks in the intake system can disrupt the air/fuel mixture.
* Vacuum Leaks: Similar to intake leaks, vacuum leaks can disrupt engine operation and cause sputtering.
What to do:
1. Get the codes read: The check engine light stores diagnostic trouble codes (DTCs). You can get these codes read at an auto parts store (many offer free code reading), or use an OBD-II scanner. The codes will give a much better indication of the problem.
2. Check the basics: Before taking it to a mechanic, check simple things like the fuel level, and visually inspect the spark plug wires and distributor cap (if applicable) for any obvious signs of damage.
3. Professional diagnosis: Based on the codes and your initial checks, you'll likely need a mechanic to diagnose and fix the problem. The underlying cause could be something complex requiring specialized tools and knowledge.
Ignoring the problem could lead to further engine damage. Addressing the sputtering and check engine light promptly is crucial.