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What causes the engine to miss at 4000 rpm on a 1998 Ford Expedition 5.4?

A miss at 4000 RPM in a 1998 Ford Expedition 5.4L engine could be caused by several factors, and pinpointing the exact cause requires systematic troubleshooting. The 4000 RPM point suggests it's likely related to something that becomes more pronounced under higher load and speed. Here are some of the most common suspects:

Ignition System:

* Worn spark plugs: This is a very common cause of misfires at higher RPMs. The increased speed demands more consistent and powerful sparks. Worn plugs can struggle to ignite the air/fuel mixture reliably.

* Worn or damaged spark plug wires: Cracks or corrosion in the wires can prevent proper spark delivery. High RPM increases the voltage demands, making worn wires more problematic.

* Ignition coil(s): The ignition coil(s) provide the high voltage for the spark plugs. A failing coil might not be able to generate enough power at higher RPMs, leading to misfires on one or more cylinders. These often fail at high temperatures.

* Ignition control module (ICM): This module controls the firing order of the spark plugs. A faulty ICM can cause misfires, especially at specific RPM ranges.

Fuel System:

* Fuel injectors: A clogged or failing fuel injector can't deliver enough fuel to a cylinder at higher RPMs, resulting in a lean condition and a misfire.

* Fuel pump: A weak fuel pump might not be able to supply sufficient fuel pressure at high demand.

* Fuel filter: A clogged fuel filter restricts fuel flow, similar to a failing fuel pump.

Engine Mechanical Issues:

* Valvetrain issues: Worn valve lifters, rocker arms, or valves themselves could cause a misfire at high RPM. The increased engine speed exaggerates any mechanical imperfections.

* Intake Air Restriction: A partially blocked air filter, MAF sensor issue, or other restriction in the intake system can cause a lean condition and misfires. This is more likely at higher RPMs due to increased air demand.

* Exhaust Restriction: A severely clogged catalytic converter can create back pressure that affects engine performance and might contribute to misfires.

Sensors:

* Mass Air Flow (MAF) sensor: This sensor measures the amount of air entering the engine. A faulty MAF sensor can lead to an incorrect air/fuel mixture, causing misfires.

* Crankshaft Position Sensor (CKP): This sensor tells the engine's computer where the crankshaft is. A faulty CKP can disrupt timing and cause misfires.

* Cam Position Sensor (CMP): Similar to the CKP, this sensor is crucial for proper timing.

Troubleshooting Steps:

1. Check for trouble codes: Use an OBD-II scanner to read any diagnostic trouble codes (DTCs). This can provide valuable clues about the source of the problem.

2. Inspect spark plugs and wires: Check the condition of the spark plugs and wires visually for wear, damage, or cracks.

3. Check fuel pressure: A mechanic can measure fuel pressure to ensure it's within specifications.

4. Perform a compression test: This will check the health of your cylinders. Low compression could indicate a mechanical problem.

It's highly recommended to take your Expedition to a qualified mechanic for proper diagnosis and repair. Attempting complex repairs without the necessary knowledge and tools can lead to further damage. The systematic approach outlined above should help guide a mechanic to efficiently diagnose and fix the problem.