1. Transmission Issues:
* Low Transmission Fluid: Check the transmission fluid level. Low fluid can cause all sorts of problems, including stalling. Make sure it's at the correct level and that the fluid is clean and not burnt (smells burnt). If it is low, find out *why*. A leak is a serious issue.
* Torque Converter Issues: A failing torque converter can prevent proper power transfer to the wheels. This often manifests as stalling when shifting into gear. This is a more involved diagnosis and repair.
* Transmission Linkage/Shift Cables: Worn or misadjusted linkage or cables can cause the transmission not to engage properly. Inspect for damage, looseness, or binding.
* Internal Transmission Problems: More severe internal transmission problems (worn clutches, bands, etc.) can cause stalling. This requires a professional diagnosis.
2. Engine Issues (Related to Load):
* Weak Engine: If the engine is already struggling to idle smoothly, it might not have enough power to handle the load of the transmission engaging. This could be due to various things:
* Ignition System: Weak spark plugs, faulty ignition coil, or distributor issues can reduce engine power.
* Fuel System: Clogged fuel filter, low fuel pressure, or carburetor problems (if carbureted) can starve the engine of fuel.
* Vacuum Leaks: Leaks in the vacuum system can disrupt engine performance and lead to stalling under load.
* Clogged Catalytic Converter: While less likely to cause immediate stalling on shifting, a severely clogged catalytic converter can restrict exhaust flow, reducing engine power and potentially leading to stalling under load.
3. Other Potential Issues:
* Clutch (Manual Transmission): If it's a manual transmission, a worn or slipping clutch is a major suspect. The engine revs but the vehicle doesn't move, and it might stall.
* Idle Air Control Valve (IACV): This valve regulates idle speed. A faulty IACV can cause the engine to stall when the load increases (shifting into gear).
Troubleshooting Steps:
1. Check Transmission Fluid: This is the easiest and cheapest thing to do first.
2. Listen Carefully: Pay close attention to the engine's sound when you try to shift into gear. Any unusual noises (grinding, whining) can give clues.
3. Check Engine Idle: Does the engine idle smoothly before shifting? A rough idle is a strong indicator of an underlying problem.
4. Inspect Linkage/Cables: Visually examine the transmission linkage and shift cables for any signs of damage or wear.
5. Check for Vacuum Leaks: Inspect vacuum lines for cracks or loose connections.
6. Test the Ignition System: A mechanic can test the spark plugs, ignition coil, and distributor.
7. Fuel System Check: A mechanic can check fuel pressure and filter condition.
When to Seek Professional Help:
If you're not comfortable working on your vehicle, or if the problem persists after basic checks, take it to a mechanic specializing in older vehicles or Ford Broncos. Transmission and engine problems can be complex and expensive to repair. A proper diagnosis is crucial to avoid unnecessary repairs.