Tools Needed:
1. Combination Wrench (1/2-inch)
2. Small Flat-head Screwdriver or Pick Tool
Here are the steps involved:
1. Remove the Front Caliper:
a) Place your 2005 Electra Glide Classic on its center stand.
b) Locate the front brake caliper on the front wheel assembly.
c) Use the combination wrench to loosen and remove the caliper mounting bolts.
d) Gently slide the caliper off the rotor without fully disengaging it.
e) Hang the caliper from the handlebars or securely set it aside to prevent damage to the brake line.
2. Open Brake Pads Mechanism:
a) Inspect the brake pads within the caliper for wear and tear.
b) Observe a small dust cover on the caliper that says “Open.”
c) Use a flat-head screwdriver to pry the “Open” cap upwards.
d) With the cover removed, you’ll see a pin holding the brake pads in place.
e) Push down on the pin using the screwdriver, keeping it pressed to allow the brake pads to swing open.
3. Remove and Replace the Brake Pads:
a) Pull the old brake pads out of their slots while they’re in the open position.
b) Take your new brake pads (refer to your owner’s manual for the right ones).
c) Make sure the friction material of the brake pads is facing the rotor.
d) Insert the new brake pads into their respective slots.
4. Close the Brake Pads:
a) Now carefully release the pin so that it engages in its original position.
b) This should close up the brake pads.
5. Remount the Caliper:
a) Slide the caliper back over the rotor and gently slide it back into place.
b) Finger tighten the caliper mounting bolts for secure alignment.
c) Use your wrench again to fully tighten the caliper bolts to the recommended torque specifications (refer to your owner’s manual).
6. Test the Brakes:
a) Once everything is in place, return your Electra Glide Classic to its upright position.
b) Gently apply the front brakes to check brake pad contact and lever feel.
Remember, brake maintenance and safety are crucial. If you’re not comfortable performing these tasks, it’s best to consult with a trained technician or an authorized Harley-Davidson service center for proper repair and maintenance.
