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What causes the gas to mix with oil on a lawn tractor even new carburetor?

Several factors can contribute to the mixing of gas and oil in a lawn tractor, even with a new carburetor. Here are some common causes:

1. Incorrect Float Setting: The float is a component in the carburetor that regulates the fuel level in the carburetor bowl. If the float is set too high, it can cause the fuel level in the bowl to be too high, leading to flooding and fuel being forced into the engine's crankcase, mixing with the oil.

2. Worn or Damaged Needle Valve: The needle valve is another critical component in the carburetor that controls the flow of fuel into the carburetor. If the needle valve is worn or damaged, it may not be able to effectively shut off the fuel flow, allowing fuel to continue to flow into the engine when it's not needed. This excess fuel can end up mixing with the oil.

3. Damaged or Malfunctioning Choke: The choke is used when starting a cold engine. If the choke is not functioning properly or sticks in the closed position, it can cause the engine to run too rich, resulting in unburned fuel entering the crankcase and mixing with the oil.

4. Leaking or Worn Piston Rings: Worn or damaged piston rings can allow excessive fuel to leak from the combustion chamber during compression, leading to more unburned fuel finding its way into the engine's crankcase and mixing with the oil.

5. Incorrect Fuel Mixture: If the air-to-fuel ratio in the carburetor is too rich, it can result in unburned fuel getting into the engine's crankcase and mixing with the oil. This can happen due to an improperly adjusted carburetor, a dirty air filter, or other issues affecting the air-fuel mixture.

6. Vent Issues: If the engine's crankcase vent system is blocked or restricted, it can cause pressure buildup in the crankcase, forcing fuel into the oil pan.

To effectively address the issue, it's crucial to identify the root cause by inspecting and testing the carburetor, float, needle valve, choke, piston rings, and other components related to fuel delivery and engine operation. If necessary, replacing worn or damaged components and performing necessary adjustments can resolve the problem and prevent further mixing of gas and oil.