1. Excessive stress: The rocker arms in the C-15 ACERT engine may experience excessive stress due to several reasons. These include improper valve adjustments, worn or damaged valve springs, or excessive loads placed on the engine.
2. Poor lubrication: Insufficient lubrication can also lead to the failure of the rocker arms. If the engine is not receiving adequate oil or if the oil is contaminated, the rocker arms may not receive the necessary lubrication, causing them to wear prematurely and eventually break.
3. Material defects: In some cases, the rocker arms themselves may have material defects or manufacturing flaws that make them susceptible to breaking. These defects can be difficult to detect during routine maintenance and may only become apparent after the rocker arm fails.
4. Improper installation: If the rocker arms were not properly installed during engine maintenance or repair, it can also lead to premature failure. Correct installation procedures must be followed to ensure proper alignment and functioning of the rocker arms.
5. High mileage or age: As a 2005 Kenworth, the engine may have high mileage or be relatively old. Over time, the rocker arms may experience wear and tear, making them more prone to breakage.
To address the issue of breaking rocker arms in the C-15 ACERT engine, it is crucial to identify and correct the underlying cause. Proper maintenance, including regular inspections, oil changes, and adjustments, can help prevent premature failure of the rocker arms. If a rocker arm does break, it's important to determine the root cause and replace the damaged components with high-quality parts to ensure long-term reliability.