Engine Damage: Unleaded fuel has a lower energy density and different combustion characteristics compared to diesel. Adding unleaded fuel to a diesel engine can cause knocking, overheating, and engine damage due to improper fuel combustion and higher stress on engine components.
Fuel System Issues: Unleaded fuel can dissolve deposits in the fuel lines and filters designed for diesel, potentially clogging injectors and causing fuel system problems.
Reduced Lubricity: Diesel fuel contains lubricity additives that help to reduce wear and tear on fuel injection components. Unleaded fuel lacks these additives, which can increase friction and accelerate the wear of critical engine components.
Incomplete Combustion: The different chemical composition of unleaded fuel can lead to incomplete combustion in diesel engines. This can result in increased emissions, reduced engine performance, and the buildup of unburned fuel in the engine and exhaust system.
Engine Stalling: In extreme cases, mixing unleaded fuel with diesel can cause the engine to stall or fail to start due to the inability to ignite the fuel properly.
To avoid these issues, it's crucial to ensure that diesel engines are only fueled with diesel fuel and to never mix unleaded fuel with diesel. If unleaded fuel is accidentally added to a diesel engine, it's recommended to drain the fuel tank, replace the fuel filter, and flush the fuel system before refueling with diesel to minimize potential damage.