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94 cavalier wagon - what causes a power steering leak and is there any way of fixing without replacing pinion?

It's impossible to give you a definitive answer without inspecting your car. However, here's a breakdown of common causes and potential solutions:

Common Causes of Power Steering Leaks:

* Power Steering Rack Seals: These seals wear out over time, allowing fluid to leak. This is the most common cause.

* Power Steering Pump Seals: The pump itself can have leaking seals, especially if it's old or has been neglected.

* Hose Connections: The hoses connecting the pump to the rack can leak at the connection points, often due to age or overtightening.

* Power Steering Reservoir: The reservoir itself might have a crack or leak in the lid.

* Steering Gear Box: In older cars, the gearbox might develop leaks, usually requiring replacement.

Fixing the Leak Without Replacing the Pinion:

* Replace Seals: If the leak is coming from seals on the rack, pump, or hoses, they can be replaced. This often requires removing the rack and/or pump.

* Repair/Replace Hose Connections: If the leak is at a hose connection, try tightening the clamp or replacing the hose.

* Replace Reservoir: If the leak is in the reservoir, it can be replaced.

Here's what you need to do:

1. Identify the Source: Locate the exact point of the leak.

2. Determine Severity: Is it a slow leak, a drip, or a stream of fluid?

3. Consider Age & Condition: How old is your car? How well has the power steering system been maintained?

4. Consult a Mechanic: Get a professional diagnosis. A mechanic can give you the most accurate assessment and recommend the best course of action.

Important Notes:

* Fluid Level: Keep an eye on the power steering fluid level. Low fluid can damage the pump.

* Safety: A leaking power steering system can be dangerous. If the leak is significant, drive cautiously and get it fixed as soon as possible.

Final Thought: Replacing the entire pinion is a last resort. In most cases, the leak can be fixed by replacing seals, hoses, or the reservoir.