Here's a general outline. Always consult your vehicle's repair manual for specific torque specifications and procedures. These steps are a guideline and may vary slightly depending on your specific Intrepid model (e.g., front-wheel drive vs. all-wheel drive).
Tools You'll Need:
* Jack and jack stands (SAFETY FIRST: Never work under a car supported only by a jack)
* Lug wrench
* Wheel chocks
* Socket wrench set (metric) with extensions and a breaker bar (may be needed for stubborn lug nuts)
* Caliper piston compression tool
* Brake caliper mounting bolt wrench (often a special wrench or socket)
* Rotor removal tool (if needed; some rotors can be removed by hand)
* Torque wrench
* Penetrating oil (like PB Blaster)
* Clean rags or shop towels
* Wire brush (to clean mounting surfaces)
* Anti-seize lubricant
* New brake rotors (ensure they're the correct ones for your Intrepid)
* New brake pads (highly recommended to replace these at the same time)
Steps:
1. Safety First: Park on a level surface, engage the parking brake, and chock the wheels. Jack up the vehicle and securely support it on jack stands.
2. Remove the Wheel: Use the lug wrench to remove the lug nuts. Keep them together in a safe place. Remove the wheel.
3. Remove the Caliper: Depending on your Intrepid's model, you might need to:
* Compress the caliper piston: Use the compression tool to push the piston back into the caliper. This creates space to remove the rotor. Be careful not to damage the piston seal.
* Disconnect the caliper: You'll likely need to remove the caliper mounting bolts. Carefully support the caliper with a bungee cord or wire to prevent it from hanging by the brake line.
4. Remove the Brake Pads: Once the caliper is out of the way, remove the brake pads. Note their orientation for reinstallation.
5. Remove the Rotor: Often, the rotor can be removed by hand after the caliper and pads are removed. If it's stuck, use a rotor removal tool to gently pry it off. Clean the hub surface thoroughly with a wire brush.
6. Install the New Rotor: Install the new rotor onto the hub. Ensure it's seated properly.
7. Install the Brake Pads: Install the new (or cleaned and inspected old) brake pads in their correct orientation.
8. Install the Caliper: Reinstall the caliper and ensure it's securely fastened with the correct torque.
9. Reinstall the Wheel: Reinstall the wheel and tighten the lug nuts to the manufacturer's specified torque. Do not overtighten!
10. Lower the Vehicle: Carefully lower the vehicle from the jack stands.
11. Pump the Brakes: Before driving, pump the brake pedal several times to ensure the brakes are working properly.
12. Test Drive: Take a short test drive to ensure the brakes are functioning correctly.
Important Considerations:
* Brake Fluid: If you're working with the brake system, be aware that brake fluid is corrosive. Wear gloves and eye protection. If you open the brake system, you may need to bleed the brakes afterwards to remove air bubbles.
* Torque Specifications: Use a torque wrench to tighten all bolts to the manufacturer's specifications. This is crucial for safety.
* Parts: Use high-quality replacement rotors and pads. Cheap parts can compromise braking performance and safety.
Again, this is a general guide. Consult a repair manual specific to your 1998 Dodge Intrepid for detailed instructions and torque specifications. If you're unsure about any step, it's always best to seek professional help. Improper brake maintenance can lead to serious accidents.
