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How do you remove a manual transmission from an 1988 Jeep Comanche?

Removing a manual transmission from a 1988 Jeep Comanche is a significant undertaking requiring mechanical aptitude, the right tools, and a safe working environment. This is not a job for a novice. I strongly recommend consulting a repair manual specific to your 1988 Jeep Comanche. A Haynes or Chilton manual will provide detailed instructions and diagrams crucial for this process.

Here's a general overview of the steps involved. Remember, these are *general* steps and may vary slightly depending on your specific engine and transmission:

1. Preparation is Key:

* Safety First: Disconnect the negative battery terminal. Use jack stands to securely support the vehicle. Wear safety glasses and gloves.

* Gather Tools: You'll need a variety of tools, including wrenches (metric and possibly standard), sockets, ratchets, a transmission jack, possibly an engine hoist (depending on your approach), pry bars, a torque wrench, and plenty of rags.

* Drain Fluids: Drain the transmission fluid completely. This will save a messy cleanup later. Also drain the engine coolant if necessary, as some components may need to be removed.

2. Disconnect Components:

* Driveshaft: Disconnect the driveshaft(s) at the differential and transmission.

* Clutch Cable/Hydraulic Line: Disconnect the clutch cable or hydraulic line from the transmission.

* Shift Linkage: Disconnect the shift linkage from the transmission.

* Speedometer Cable: Disconnect the speedometer cable (if applicable).

* Electrical Connectors: Disconnect any electrical connectors attached to the transmission.

* Exhaust System (Possibly): You may need to loosen or remove parts of the exhaust system for better access.

3. Remove Supporting Components:

* Crossmember: Depending on your approach, you may need to remove or partially loosen the transmission crossmember to gain enough clearance. This often requires removing bolts and potentially lowering the crossmember.

* Starter: The starter motor may need to be removed to provide better access.

4. Remove the Transmission:

* Transmission Jack: Use a transmission jack to support the transmission's weight. This is crucial to prevent damage and injury.

* Transmission Bolts: Carefully remove the bolts securing the transmission to the engine. These bolts are usually located at the bellhousing.

* Lower the Transmission: Slowly lower the transmission using the transmission jack. Be mindful of the clutch fork and any other components that might get caught.

* Guide the Transmission: Carefully guide the transmission out from the engine bay.

5. Clean Up:

* Once removed, thoroughly clean the transmission mating surfaces on the engine and transmission.

Important Considerations:

* Clutch: Replacing the clutch is highly recommended while the transmission is out. This is a good time to inspect the flywheel and pressure plate as well.

* Pilot Bearing: The pilot bearing, which sits on the crankshaft, should be inspected and replaced if necessary.

* Input Shaft Seal: Replace the input shaft seal while the transmission is out.

* Professional Help: If you're not comfortable with this level of mechanical work, consider taking your Jeep to a qualified mechanic. Improperly removing or installing a transmission can cause significant damage.

This is a simplified overview. Refer to a repair manual for detailed, step-by-step instructions specific to your 1988 Jeep Comanche. Remember safety is paramount. If you're unsure about any step, seek professional help.