Here's a general overview. Specifics may vary slightly depending on whether you have front or rear disc brakes (most likely front, possibly rear depending on trim). Always consult a repair manual specific to your 1998 Dodge Intrepid for detailed instructions and torque specifications.
Tools You'll Likely Need:
* Jack and jack stands (crucial for safety)
* Lug wrench
* Wheel chocks
* Socket wrench set (metric)
* Torque wrench
* Hammer
* C-clamp or brake caliper compression tool
* Wire brush or brake cleaner
* Anti-seize lubricant
* New brake rotor(s)
* Possibly new brake pads (recommended to replace these at the same time)
General Steps (Front Brakes – most common):
1. Safety First: Park on a level surface, engage the parking brake, and chock the wheels. Raise the vehicle using the jack and securely support it with jack stands. Never work under a vehicle supported only by a jack.
2. Remove the Wheel: Remove the lug nuts and take off the wheel.
3. Remove the Caliper: Use a socket wrench to remove the caliper mounting bolts. Carefully support the caliper with a bungee cord or wire to prevent it from hanging by the brake line.
4. Compress the Caliper Piston: Use a C-clamp or caliper compression tool to push the piston back into the caliper. This creates space to remove the rotor. Be careful not to damage the piston seal.
5. Remove the Rotor: In some cases, the rotor simply slides off. In others, it might be held on by a few screws or even be rusted on. You may need to gently tap it with a hammer to loosen it. Avoid damaging the wheel studs.
6. Clean the Hub: Clean the wheel hub thoroughly with a wire brush or brake cleaner to remove any rust or debris.
7. Install the New Rotor: Slide the new rotor onto the wheel studs. Ensure it's seated properly.
8. Reinstall the Caliper: Reinstall the caliper, ensuring the caliper bracket bolts are tightened to the manufacturer's specified torque.
9. Reinstall the Wheel: Put the wheel back on and tighten the lug nuts. Lower the vehicle.
10. Torque Lug Nuts: Tighten the lug nuts to the manufacturer's specified torque using a torque wrench.
11. Check for Proper Operation: Pump the brake pedal several times to ensure proper caliper piston function. Then test drive the vehicle to ensure the brakes are functioning correctly.
Important Considerations:
* Rear Brakes: If your Intrepid has rear disc brakes, the process will be similar, but the specific steps might differ slightly.
* Brake Pads: It's highly recommended to replace the brake pads at the same time as the rotors. Uneven pad wear can lead to uneven rotor wear.
* Torque Specifications: Refer to your repair manual for the correct torque specifications for all bolts and nuts. Using the wrong torque can damage components.
* Rust: If the rotor is severely rusted on, you might need specialized tools or penetrating lubricant to remove it.
This is a simplified overview. Again, always consult a repair manual specific to your 1998 Dodge Intrepid before attempting this repair. Incorrectly performed brake work can be dangerous. If you have any doubts, take your car to a professional.
