Here's a general outline of the process. Specific steps and tools might vary slightly depending on the exact model and engine. Always consult a repair manual specific to your 1995 Pontiac Transport for detailed instructions and diagrams.
Tools You'll Likely Need:
* Jack and Jack Stands: Absolutely essential for safety. Never work under a car supported only by a jack.
* Wheel Chocks: To prevent the car from rolling.
* Lug Wrench: To remove the wheel.
* Tie Rod End Separator/Puller: This is crucial for removing the inner tie rod end from the rack. Different types exist; a pickle fork can damage the rack and is generally discouraged.
* Wrench(es) for Tie Rod End: To loosen and tighten the clamp nut on the tie rod. This is often a special size.
* Socket Set and Ratchet: For various fasteners.
* Torque Wrench: Essential for tightening bolts and nuts to the manufacturer's specifications. Incorrect torque can damage components.
* Penetrating Oil (PB Blaster, etc.): To help loosen rusted or seized parts.
* Wheel Alignment Tool: After replacement, you'll need a wheel alignment to ensure safe and proper handling. This is usually done professionally.
* Repair Manual: Absolutely essential for specific torque values, part numbers, and detailed instructions.
General Steps:
1. Safety First: Park on a level surface, engage the parking brake, and use wheel chocks. Raise the vehicle securely using the jack and place it on jack stands.
2. Remove Wheel: Remove the wheel on the side you're working on.
3. Disconnect Tie Rod from Steering Knuckle: This usually involves removing a cotter pin and castle nut, then separating the tie rod end from the steering knuckle ball joint using a tie rod end separator.
4. Access the Inner Tie Rod End: This is the tricky part. Depending on your vehicle's design, you may need to partially disassemble other suspension components to gain access. The repair manual will guide you through this.
5. Remove the Inner Tie Rod End: Use the tie rod end puller to carefully separate the inner tie rod end from the steering rack. This often requires significant force and patience. Penetrating oil applied ahead of time is helpful.
6. Install New Inner Tie Rod End: Install the new inner tie rod end onto the steering rack. Ensure it's properly seated.
7. Reconnect Tie Rod to Steering Knuckle: Reassemble the tie rod end to the steering knuckle, tightening the castle nut to the proper torque specification. Install the cotter pin.
8. Reassemble: Reassemble any components you removed to gain access.
9. Lower Vehicle: Carefully lower the vehicle from the jack stands.
10. Wheel Alignment: Crucially, take your vehicle to a professional alignment shop to get your wheels aligned. This is necessary to ensure safe driving. Driving without a proper alignment can damage tires and compromise handling.
Important Considerations:
* Mark the old tie rod's position: Before removing the old tie rod, mark its position relative to the rack. This will help with aligning the new one. However, relying on this marking is insufficient; professional alignment is crucial.
* Torque Specifications: Always consult your repair manual for the correct torque specifications for all fasteners.
* Left vs. Right: Tie rod ends are sometimes specific to the left or right side of the vehicle. Make sure you get the correct replacement part.
This is a simplified overview. A detailed repair manual for your specific 1995 Pontiac Transport is essential for a successful and safe repair. If you're not comfortable with this type of repair, seek the help of a qualified mechanic. Improperly repaired steering components can lead to dangerous driving conditions.