Tools You'll Likely Need:
* Screwdrivers: Phillips head and possibly flathead, depending on the screws.
* Panel removal tools (optional but helpful): These plastic tools prevent scratching the door panel.
* Pliers (possibly): To help with stubborn clips or fasteners.
* New interior door handle: Make sure you purchase the correct replacement part for your van's year and model.
Steps (General Procedure - Consult your repair manual for specifics):
1. Remove the Interior Door Panel: This is usually the most challenging part. You'll need to locate all the fasteners holding the panel in place. These are often:
* Screws: Look around the edges of the door panel, particularly near the armrest and bottom.
* Clips: These plastic clips snap into holes in the door. Gently pry the panel away from the door using your panel removal tools or a flathead screwdriver (carefully!). Work your way around the perimeter, releasing the clips one by one. Be cautious not to break the clips.
* Window Crank/Power Window Switch: You might need to disconnect the window crank or power window switch. This usually involves unscrewing it or disconnecting a connector.
2. Disconnect the Door Handle Mechanism: Once the panel is removed, you'll see the interior door handle mechanism attached to the door. There are typically screws or clips holding the handle in place. Remove these fasteners. You might need to carefully pry or manipulate parts to release the handle.
3. Replace the Handle: With the old handle removed, carefully compare the new handle to the old one to ensure everything aligns correctly. Install the new handle, securing it with the screws or clips you removed earlier.
4. Reconnect the Door Handle Mechanism: Make sure everything is properly connected and that the handle operates smoothly.
5. Reinstall the Door Panel: Carefully align the door panel and reattach the clips and screws you removed earlier.
Important Considerations:
* Take Pictures: Before you start disassembling anything, take pictures of each step. This will be invaluable when you reassemble the door panel.
* Be Gentle: Plastic clips and door panels are fragile. Use caution when prying or removing parts to avoid breakage.
* Repair Manual: A repair manual specific to your 1994 Chevrolet G20 is highly recommended. It will provide detailed diagrams and instructions, avoiding potential damage or misassembly.
* Parts Store: If you're unsure about anything, consult a parts store. They often have diagrams and can help you identify the correct parts.
This is a general guide. The exact procedure may differ depending on the specific door handle design in your van. Always refer to a repair manual for your vehicle before attempting any repairs. If you're uncomfortable performing this repair yourself, it's best to take it to a qualified mechanic.
