Here's a general outline. Specifics might vary slightly depending on the engine and transmission type. Always consult a repair manual specific to your 1996 Dodge Avenger for precise instructions and torque specifications.
Tools You'll Need:
* Jack and jack stands
* Wheel chocks
* Socket wrench set (metric)
* Torque wrench
* Ball joint separator (pickle fork is less desirable, can damage components)
* Hammer
* Pry bar
* Penetrating oil (like PB Blaster)
* New CV axle assembly
* Possibly a new axle nut
* Safety glasses and gloves
Steps:
1. Safety First: Chock the wheels, engage the parking brake, and securely support the vehicle on jack stands. Remove the wheel.
2. Disconnect the Axle:
* Inner Joint: This is often the trickiest part. You'll need to disconnect the inner CV joint from the transmission. This usually involves removing a retaining clip or a bolt, depending on your specific model. Penetrating oil applied several hours before starting is highly recommended. You might need a special tool to separate the inner joint from the transmission.
* Outer Joint: Remove the cotter pin and castle nut from the outer CV joint. You'll likely need a ball joint separator to separate the knuckle from the steering knuckle. A hammer and pry bar can be used as a last resort but carry a greater risk of damage.
3. Remove the Old Axle: Once the inner and outer joints are disconnected, the axle should slide out of the transmission and wheel hub. Sometimes it can be stubborn and require some persuasion.
4. Install the New Axle: The new axle goes in the reverse order of removal. Make sure the splines on the new axle are properly aligned with the transmission and the hub.
5. Reconnect the Axle: Reconnect the outer joint, making sure the cotter pin and castle nut are properly installed and tightened to the manufacturer's specifications (consult your repair manual). Tighten the axle nut to the proper torque.
6. Reconnect the Inner Joint: Connect the inner CV joint to the transmission. Again, refer to your repair manual for the proper procedure and torque specifications.
7. Reassemble: Put the wheel back on, lower the vehicle, and torque the lug nuts to the proper specification.
8. Test Drive: After reinstalling everything, test drive your Avenger to ensure the new CV axle is functioning correctly.
Important Considerations:
* ABS Sensor: If your Avenger has an Anti-lock Braking System (ABS), you might have an ABS tone ring on the axle. Be careful not to damage it during removal and installation.
* Wheel Bearing: While you're at it, inspect the wheel bearing for wear and tear. It might be wise to replace it if it's showing signs of damage.
* Repair Manual: A repair manual specific to your 1996 Dodge Avenger is absolutely crucial. It will provide detailed diagrams, torque specifications, and step-by-step instructions tailored to your vehicle. This guide is only a general overview.
* Professional Help: If you're uncomfortable performing this repair yourself, it's always best to take your vehicle to a qualified mechanic. This is not a beginner-level repair.
This detailed outline provides a better understanding of the process. However, always prioritize safety and refer to your vehicle's repair manual for precise instructions and torque specifications. Improper installation can lead to serious problems.
