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The Chrysler Hemi Engine: Inside the Legendary V8 Powertrain

The 3rd-gen Chrysler Hemi Engine: Background

The Chrysler Hemi motor is a 90-degree pushrod V8, ranging in capacity from 3.9L to 6.4L, and with either natural aspiration or supercharging. The name “Hemi” has been applied to this family of Chrysler V8s, as well as the Hemi-6 used in Australian Chryslers, and the Mitsubishi Astron that Chrysler installed in some American-market vehicles, so what is a Hemi, and what does “Hemi” mean, exactly? It refers to the hemispherical shape of the combustion chamber that all three of these otherwise unrelated engines have in common. 

The Chrysler Hemi Engine: Inside the Legendary V8 Powertrain

2026 Ram 1500 5.7-liter HEMI® V-8 with eTorqueStellantis

The dome-shaped combustion chamber had a valve on each side of the head, necessitating a cross-flow head design. The Hemi head design is considered to be one of the most efficient designs for engines with only 2 valves per cylinder, and has an excellent surface-to-volume ratio and potentially high power outputs. Its main disadvantages are the fact that no more than 2 valves per cylinder are possible, and they have a rather complex valve train.

Development and Timeline

Chrysler first built a hemispherical OHV V8 for use in the P-47 Thunderbolt war plane, but World War II was coming to an end, and it was never used. The first Hemi went into production in 1950 in MY1951 Chryslers, but was initially called the FirePower V8, despite its hemispherical combustion chambers, so this first-generation engine was only retrospectively called a Hemi. This generation lasted until 1958, when Chrysler launched the B engine with a wedge-shaped combustion chamber. After temporarily abandoning the Hemi design, Chrysler would return to the format in 1964, with the second generation built until 1971.

Only 32 years later, in 2003, the 3rd Hemi engine arrived, updating the format for the 21st century, now with a slightly flatter combustion chamber that was no longer a true hemisphere. While the cylinder block was still made from cast iron, it was a far more sophisticated engine, with coil-on-plug ignition with 2 spark plugs per cylinder. In this article, we are only going to look at the third generation of the V8 Chrysler Hemi engine, made from 2003.

5.7L6.1L ESF6.2L Hellcat6.4L ApacheIntroduced2003200420152010AspirationNaturalNaturalSuperchargedNaturalDisplacement5,664 cc6,059 cc6,166 cc6,424 ccValve GearOHV pushrodOHV pushrodOHV pushrodOHV pushrodHorsepower345-395 hp425 hp707-1,025 hp405-485 hpTorque390-410 lb-ft420 lb-ft650-945 lb-ft429-475 lb-ftBlock MaterialCast ironCast ironCast ironCast ironHead MaterialAluminumAluminumAluminumAluminum

Evolution

The 5.7L Hemi V8 was updated with variable cam timing, a multi-displacement or MDS system (essentially cylinder-deactivation technology to save fuel), a variable-length intake manifold, and hybridization in the late 2000s as part of the Eagle update. Not all cars equipped with the engine received all of these features. The 6.1L arrived in 2004 for MY2005 vehicles with various revisions, better cooling, a lighter rotating assembly, and stronger internals. 

The Chrysler Hemi Engine: Inside the Legendary V8 Powertrain

2026 Ram 1500 5.7-liter HEMI® V-8 with eTorqueStellantis

Neither of the 5.7L’s variable-length intake nor MDS systems featured on the 6.1L. The 6.4L Apache was available as a crate engine from 2005, but it shares few parts with the 2010 production version, which remains available on the Ram HD trucks to this day. The heavily revamped and strengthened 6.2L Hellcat featured supercharging and over 1,000 hp in its top form on 170-proof ethanol.

Hemi V8 Problems

The Hemi V8 is a tough engine, and in its simplest versions, there is little that typically goes wrong if it’s properly maintained. However, as the years went on and more tech was added, some problems arose. Among them are:

  • Overheating. Overheating can happen with age, so it’s important to make sure the cooling system is always in tip-top shape. with no leaks and the right blend of water and antifreeze in the coolant. Overheating my cause a valve seat to drop, which can wreak havoc with an engine. You’ll remember how this issue also affected the 3.7L and 4.7L PowerTec engines.
  • Ignition issues. They aren’t all that common, but misfires can occur due to dodgy ignition coils and faulty injectors, accelerated by poor maintenance. Keep in mind that the Hemi has a complicated ignition system with 16 spark plugs – 2 per cylinder – so don’t fall behind on maintenance and parts replacements.
  • Oiling and lubrication issues. Deferred oil changes, low oil, and oil sludge can kill any engine, so we put these together under one heading. The Hemi is sensitive to lax maintenance, especially the later ones with the MDS and VVT systems, which can fail due to dirty or low oil. This can cause hydraulic lifters to collapse and roller lifters to seize, leading to camshaft damage and the dreaded “Hemi tick”.
  • Exhaust manifold leaks. The exhaust manifolds can leak when bolts fail, and this may also emit a ticking sound, so have the sound properly diagnosed before you start replacing parts.
  • Oil leaks. This happens to all old engines, and the Hemi is no exception. Keep an eye out for oil leaks from the front and rear main seals, the valve covers, and the back of the transmission oil pan.
  • Emissions system issues. The Hemi’s emission controls are known to fail at high mileages, so be aware of a smell from the exhaust and the Check Engine Light with emissions codes – you may fail an emissions test.

The Chrysler Hemi Engine: Inside the Legendary V8 Powertrain

Bring a Trailer

Most problems afflict the 5.7L Hemi because it’s the only one commonly found with the VVT and MDS systems. The early 6.1L and 6.4L engines are generally simpler, but the latest 6.4L engines still in use have all of these systems now, so make sure it gets fresh oil frequently. Frequent servicing and proper care can avoid most costly Hemi issues. The most problematic years seem to be 2005, 2006, 2011, and 2012.

Cars Using Chrysler Hemi V8 Engines

The 3rd-gen Hemi V8 has only been used in Stellantis products:

  • 2003-2026 Ram trucks
  • 2004-2025 Dodge Durango
  • 2005-2008 Dodge Magnum
  • 2005-2022 Jeep Grand Cherokee
  • 2005-2023 Chrysler 300C/300/300S
  • 2006-2010 Jeep Commander
  • 2006-2023 Dodge Charger
  • 2007-2009 Chrysler Aspen
  • 2009-2023 Dodge Challenger
  • 2021-2024 and 2026 Ram 1500 TRX
  • 2021-2025 Jeep Wrangler Unlimited Rubicon 392
  • 2022-2023 Jeep Wagoneer and Grand Wagoneer
  • 2026 Dodge Durango R/T

The Chrysler Hemi Engine: Inside the Legendary V8 Powertrain

2019 Dodge Challenger SRT Hellcat Redeye Widebody

The Chrysler Hemi Engine: Inside the Legendary V8 Powertrain

Jeep positioned the Commander as a family SUV.

FAQs

Q: What is a Hemi engine?

A: A Hemi engine is an engine with a hemispherical combustion chamber, and today, most people understand “Hemi” to refer to the V8 engine Chrysler has been manufacturing since 2003. However, other engines with a similar combustion chamber design have also been called Hemis.

Q: What is so special about a Hemi engine?

A: The Hemi is a durable and extremely versatile V8 engine that does duty in work trucks as well as 1,000-hp performance cars when supercharged. It has become very popular, loved, and widely used since 2003.

Q: Why is a V8 called a Hemi?

A: It’s called a Hemi due to its dome-shaped, hemispherical combustion chamber design.

Q: Are Hemi engines V6 or V8?

A: The 3rd-gen Hemi engine is exclusively a 90-degree V8 gas engine. The V6 Chrysler engine is called the Pentastar and has a 60-degree angle and overhead-cam valve gear. It’s not related to the Hemi at all.

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The Chrysler Hemi Engine: Inside the Legendary V8 Powertrain