1. Gather the necessary tools and parts:
- New right rear fender outer panel
- Replacement bolts, nuts, and washers
- Screwdriver
- Socket wrench set
- Pliers
- Pry bar
- Tape measure
- Sandpaper
- Primer
- Paint
2. Prepare the replacement panel:
- If the new fender outer panel is not pre-painted, you will need to paint it before installation. Follow the manufacturer's instructions on the paint can for proper preparation and application.
3. Remove the existing fender outer panel:
- Open the tailgate of your T100.
- Remove the bolts and nuts that secure the fender outer panel to the bed and the inner fender.
- Use a pry bar to carefully pry the outer panel away from the bed, being careful not to damage the surrounding area.
4. Install the new fender outer panel:
- Position the new fender outer panel in place.
- Insert the bolts and nuts that you removed in step 3 and tighten them securely.
- Use a screwdriver to secure the clips and screws that hold the outer panel in place.
5. Finish the installation:
- Inspect the fit and finish of the new panel, making sure that it is properly aligned with the bed and the inner fender.
- Apply sealant around the edges of the new panel to prevent water intrusion.
- If needed, touch up any areas of the panel that may have been scratched during installation.
6. Test the installation:
- Close the tailgate and check that the new fender outer panel is securely in place and closes properly.
By following these steps, you can successfully replace the right rear fender outer panel on your 1995 Toyota T100. If you encounter any difficulties or are not confident in your ability to perform the repair, it is recommended to seek the help of a qualified mechanic or body shop.
