Removing the front bumper:
1. Park the car in a safe and level area, turn off the engine and allow it to cool down completely.
2. Disconnect the battery to ensure the electrical safety.
3.Locate the front bumper attachment points on the vehicle. These may vary depending on the year and model of the 300ZX, but generally include bolts, screws, or clips that secure the bumper to the chassis and fenders.
4. Carefully remove the fasteners that attach the front bumper to the vehicle. It is important to be gentle and use the appropriate tools to avoid damage to the bumper or other components.
5. Once all fasteners are removed, carefully lift and remove the front bumper from the vehicle. Set the bumper aside in a safe location to prevent any accidental damage.
Replacing the radiator:
1. Locate the radiator drain plug and open it to drain the coolant from the system. Ensure adequate drainage and be cautious of hot coolant.
2. Disconnect the upper and lower radiator hoses by carefully releasing the hose clamps and removing the hoses.
3. Remove the fan shroud, which may be secured to the radiator.
4. Locate and disconnect any wiring or sensors attached to the radiator or fan assembly.
5. Unbolt and remove the old radiator from the vehicle, taking care not to damage any surrounding components.
6. Position the new radiator into place and secure it using the mounting brackets and bolts.
7. Reconnect all hoses, wiring, and sensors, along with the fan.
8. Refill the radiator and cooling system with the appropriate coolant mixture, typically a 50:50 mix of coolant and distilled water. Ensure the system is properly filled and burped to eliminate any air pockets.
Reattaching the front bumper:
1. Carefully align the front bumper with the vehicle and guide it into place.
2. Secure the bumper to the vehicle using the fasteners that were previously removed. Ensure all bolts and screws are tightened securely.
3. Check that all components are properly re-attached, including any covers, trims, or grilles.
While removing the front bumper adds some labor to the process, it may be necessary to access and remove the old radiator and install the new one. Labor costs for radiator replacements can vary based on vehicle make and model, as well as the complexity of the job. It's always a good idea to get multiple estimates and compare prices before deciding on a mechanic.