1. Prepare the ATV:
- Park your ATV on a level surface and turn off the engine.
- Shift the transmission into neutral and apply the parking brake.
- Allow the engine and exhaust to cool down if the ATV was recently used.
2. Locate the Drive Belt Cover:
- The drive belt cover is usually located on the right side of the ATV, behind the front wheel.
- It may be secured by bolts or clips.
3. Remove the Drive Belt Cover:
- Using a suitable wrench or screwdriver, remove the bolts or clips holding the drive belt cover in place.
- Carefully remove the cover to expose the drive belt.
4. Locate the Drive Belt Tensioner:
- The drive belt tensioner is a component that maintains proper belt tension.
- It is typically located near the drive pulley.
5. Release the Drive Belt Tension:
- The tensioner may have a bolt or adjustment knob that needs to be loosened to release the tension on the drive belt.
6. Remove the Drive Belt:
- With the tensioner loosened, the belt can be removed from the pulleys.
- Start by removing the belt from the driven pulley, located on the rear axle near the transmission.
- Then, remove the belt from the drive pulley, which is located on the engine crankshaft.
7. Install the New Drive Belt:
- Carefully position the new belt around the pulleys, starting with the drive pulley.
- Ensure that the belt is properly seated in the pulley grooves.
- Then, route the belt around the driven pulley.
8. Reapply Drive Belt Tension:
- Refer to the ATV's service manual for the specific tension specifications.
- Use the drive belt tensioner to apply the correct tension to the belt.
9. Reinstall the Drive Belt Cover:
- Reattach the drive belt cover using the bolts or clips you removed earlier.
10. Test the Drive Belt:
- Start the ATV and let it run for a few minutes.
- Shift through the gears and observe the belt operation.
- Listen for any unusual noises or vibrations.
Remember to refer to your Kawasaki KVF750 Brute Force ATV's service manual for additional details and specifications during belt replacement.
