1. Gather Materials:
- New brake pads
- Replacement brake rotors (optional, if needed)
- Brake cleaner spray
- C-clamp or brake piston spreader tool
-Socket set
-Ratchet
-Pliers
-Safety glasses
2. Prepare the ATV:
- Park your ATV on a flat, stable surface and turn off the engine.
- Allow it to cool down if recently used.
- Engage the parking brake.
3. Remove the Front Wheels:
- Locate the lug nuts on the front wheels.
- Use the socket and ratchet to loosen and remove the lug nuts, then take off the wheels.
4. Inspect Brake Rotors:
- Check the thickness and condition of the brake rotors. If they are excessively worn or damaged, replace them.
5. Remove Brake Calipers:
- Locate the brake calipers on the front of the ATV, near the wheels.
- Use the socket and ratchet to loosen and remove the bolts holding the calipers in place.
- Carefully lift off the calipers and set them aside.
6. Remove Old Brake Pads:
- Inside the caliper, you'll see the old brake pads.
- Use pliers or a flat-head screwdriver to pry them out of their slots.
7. Compress Brake Piston:
- Using a C-clamp or brake piston spreader tool, compress the caliper piston.
- Pushing it back into the caliper will make space for new, thicker brake pads.
8. Clean Caliper:
- Spray brake cleaner into the caliper to remove any dirt, dust, or old brake fluid residue.
9. Install New Brake Pads:
- Slide the new brake pads into the caliper's slots.
- Make sure they sit correctly and are even.
10. Reattach Brake Caliper:
- Align the caliper with the brake disc and slide it back into place.
- Secure it using the bolts you removed earlier.
11. Reinstall Front Wheels:
- Place the wheels back on the front axle and loosely install the lug nuts.
- Lower the ATV and tighten the lug nuts fully.
12. Test the Brakes:
- Start your ATV and apply the brakes gently.
- Check that they engage smoothly and stop the ATV effectively.
Tip: When compressing the brake piston, be careful not to damage the rubber seal around it. If necessary, apply a small amount of brake grease to the piston to help it slide in smoothly.
Note: The exact steps may vary slightly based on the specific model of Honda Four Wheeler you have. Always refer to the manufacturer's service manual for your ATV for model-specific instructions and safety guidelines.