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How do you replace 1996 Audi A4 CV boot?

Replacing a CV boot on a 1996 Audi A4 involves removing the old CV boot, cleaning and inspecting the CV joint, and installing a new CV boot. Here are the general steps involved:

Tools and Materials Needed:

- Flathead screwdriver

- Phillips head screwdriver

- Pliers

- Snap ring pliers

- CV joint grease

- New CV boot kit (includes CV boot, grease, and clamps)

- Wire brush

- Clean rag

- Jack and jack stands

- Wrench set

Step 1: Prepare the Vehicle

- Park the Audi A4 on a level surface, engage the parking brake, and chock the wheels.

- Jack up the front of the vehicle and support it on jack stands.

Step 2: Remove the Axle Nut

- Locate the axle nut on the wheel hub.

- Use a wrench to loosen and remove the axle nut.

Step 3: Disconnect the Tie Rod End Ball Joint

- Locate the tie rod end ball joint on the steering knuckle.

- Use a pry bar or ball joint separator to disconnect the ball joint.

Step 4: Remove the Brake Caliper

- Remove the two bolts holding the brake caliper in place.

- Hang the brake caliper out of the way with a zip tie or wire.

Step 5: Remove the Brake Rotor and Hub Assembly

- Remove the two bolts holding the brake rotor to the hub assembly.

- Pull the brake rotor off the hub assembly.

Step 6: Remove the Driveshaft

- Remove the four bolts holding the driveshaft to the CV joint.

- Carefully pull the driveshaft out of the CV joint.

Step 7: Remove the Old CV Boot

- Use a flathead screwdriver to pry off the old CV boot clamps.

- Remove the old CV boot from the CV joint.

Step 8: Clean and Inspect the CV Joint

- Clean the CV joint thoroughly using a wire brush and a clean rag.

- Inspect the CV joint for any damage or excessive wear.

- If the CV joint is damaged, it will need to be replaced.

Step 9: Apply Grease and Install the New CV Boot

- Apply CV joint grease to the CV joint splines and inside the new CV boot.

- Stretch the new CV boot over the CV joint and secure it with the new clamps.

Step 10: Reassemble the Driveshaft

- Reinsert the driveshaft into the CV joint and secure it with the four bolts.

Step 11: Reinstall the Brake Rotor and Hub Assembly

- Place the brake rotor back onto the hub assembly and secure it with the two bolts.

Step 12: Reattach the Brake Caliper

- Reattach the brake caliper to the steering knuckle using the two bolts.

Step 13: Reconnect the Tie Rod End Ball Joint

- Reconnect the tie rod end ball joint to the steering knuckle.

Step 14: Install the Axle Nut

- Reinstall the axle nut onto the wheel hub and tighten it securely.

Step 15: Lower the Vehicle

- Remove the jack stands and lower the vehicle.

Step 16: Verify for Correct Installation

- Start the vehicle and test drive it to ensure CV boot is properly installed.

Note: It's essential to follow proper safety procedures and consult a repair manual specific to your Audi A4 model for detailed instructions. If you're not confident in your abilities, it's best to have this repair performed by a qualified mechanic.