Park the forklift on a level surface and engage the parking brake.
Adjusting the Brake Pedal Travel:
Locate the brake pedal adjustment mechanism, which is usually a threaded rod or a clevis with a locknut.
Loosen the locknut on the brake pedal adjustment mechanism.
Turn the adjustment mechanism to adjust the brake pedal travel. The recommended travel is usually specified in the forklift's service manual.
Hold the brake pedal down firmly and retighten the locknut to secure the adjustment.
Aligning the Brake Shoes:
Raise the forklift off the ground using the lift mechanism.
Remove the wheel(s) that provide access to the brake assembly.
Inspect the brake shoes for wear or damage. Replace them if necessary.
Adjust the brake shoe clearance by turning the brake adjuster. The recommended clearance is usually specified in the forklift's service manual.
Reinstall the wheel(s) and lower the forklift back to the ground.
Test the brakes by applying the brake pedal. The brakes should engage smoothly and the forklift should come to a stop without pulling to one side. If necessary, repeat the adjustment steps until the brakes are functioning properly.
Note: Adjusting brakes can be a complex task and improper adjustment may affect the forklift's safety and performance. It's recommended to refer to the forklift's service manual and, if necessary, consult with a qualified technician to ensure accurate and safe brake adjustment.
