1. Visual Inspection:
- Check the overall condition of the forklift, including any signs of damage or leaks.
- Look for any visible defects or loose components that may affect the safe operation of the forklift.
2. Fluid Levels:
- Check the levels of hydraulic fluid, engine oil, coolant, and fuel. Ensure they are within the recommended levels as specified in the forklift's manual.
3. Tires and Wheels:
- Inspect the tires for proper inflation, tread wear, and any cuts or damage.
- Check the wheels for any cracks or damage.
4. Mast and Attachments:
- Inspect the mast and attachments for any damage, cracks, or loose components.
- Ensure that the forks are in good condition, without any bends or defects.
5. Controls and Gauges:
- Check that all controls, such as the steering, brakes, accelerator, and hydraulic levers, are functioning smoothly and responding properly.
- Verify that the gauges are working correctly, including fuel, hydraulic pressure, and temperature gauges.
6. Warning Devices:
- Ensure that the horn, lights, and hazard lights are all in working order.
- Test the reverse alarm to make sure it's functioning properly.
7. Safety Features:
- Check that the seatbelt is in good condition and functions properly.
- Verify that the overhead guard or cabin is securely in place and provides adequate protection.
8. Parking Brake:
- Apply the parking brake and ensure that it holds the forklift securely in place when parked.
9. Hydraulic Functions:
- Test the raising and lowering of the forks, making sure they move smoothly and without any abnormal sounds.
- Check the tilt function of the forks if applicable, and ensure it works correctly.
10. Start-Up Procedure:
- Follow the recommended start-up procedure provided in the forklift's manual. This may include steps like checking the neutral position, adjusting the seat, and fastening the seatbelt.
11. Test Drive:
- Conduct a brief test drive in a safe area to ensure that all systems, including steering, brakes, and hydraulics, are functioning нормально. Pay attention to any unusual noises, vibrations, or handling issues.
12. Compliance:
- Ensure that the forklift is compliant with all safety regulations and industry standards. This includes having the appropriate safety labels and warning decals in place.
13. Daily Records:
- Maintain a daily inspection and maintenance log, recording the checks you've performed and any issues identified during the inspection.
By conducting thorough operational checks before starting work with a forklift, you can help prevent accidents, ensure the safety of yourself and others, and maintain the overall efficiency and reliability of the forklift.
