Gather the necessary tools:
Safety glasses
Gloves
Screwdrivers
Torx driver
Pry bar
Putty knife
Adhesive remover
Caulk gun
Glass bonding adhesive
New window panel
Step 1: Prepare the Vehicle
Park the vehicle in a safe location. Engage the parking brake and turn off the engine. Open the trunk and remove any cargo or items stored behind the rear seats that may obstruct your work.
Step 2: Remove the Interior Trim
Using a pry tool or panel popper, carefully pry around the edges of the interior trim panel above the rear window. There may be screws or fasteners that hold the panel, so remove those as well. Set the trim panel aside in a safe place.
Step 3: Remove the Damaged Glass Panel
Wear safety glasses and gloves for this step. Use the pry tool or screwdriver to carefully pry the sealant around the edges of the cracked glass panel. Gradually work your way around the perimeter of the glass until it becomes loose and can be removed.
Step 4: Clean the Frame
Scrape off any adhesive or sealant residue left on the frame of the window opening using the putty knife. Clean the frame with an adhesive remover to ensure proper bonding of the new glass panel.
Step 5: Apply Adhesive
Apply a continuous bead of glass bonding adhesive around the perimeter of the window frame. Make sure the adhesive is evenly distributed and fills any gaps or voids.
Step 6: Install the New Glass Panel
Lift the new glass panel into position, aligning it with the window opening. Gently press the glass into the adhesive, making sure it contacts the frame evenly. Use painters tape to secure the window.
Step 7: Allow the Adhesive to Cure
Wipe off any excess adhesive with paper towels. Leave the vehicle undisturbed for the specified curing time mentioned in the adhesive product instructions. This may range from a few hours to overnight.
Step 8: Reinstall the Interior Trim
Once the adhesive has fully cured, reinstall the interior trim panel that was removed earlier. Secure it using the screws or fasteners that were initially removed.
It is important to note that replacing a window panel requires attention to detail and proper bonding techniques. If you are not confident in performing this task yourself, it is best to seek assistance from a professional body shop or auto glass specialist.
