Here's a step-by-step guide:
Tools and Materials Needed:
- Honda recommended brake fluid
- 10mm wrench
- 14mm wrench
- 17mm wrench
- Phillips-head screwdriver
- Flat-head screwdriver
- Brake caliper grease
- New brake pads (choose OEM-recommended brake pads specific for your ATV)
Instructions:
1. Prepare the ATV: Park the ATV on a flat, level surface. Turn off the engine and allow it to cool down. Engage the parking brake.
2. Remove the Front Wheel:
- Loosen the lug nuts on the front wheel slightly, but don't remove them completely.
- Jack up the front of the ATV with a suitable jack or ATV stand to lift the front wheel off the ground.
- Remove the lug nuts and take off the front wheel.
3. Remove the Brake Caliper:
- Locate the brake caliper on the front of the ATV.
- Use the 14mm wrench to loosen and remove the two bolts that hold the caliper in place.
- Carefully lift the caliper off the rotor, taking care not to spill any brake fluid.
4. Inspect the Brake Rotor:
- Check the brake rotor for excessive wear or damage. If the rotor is worn or damaged, it should be replaced.
5. Remove the Old Brake Pads:
- Use the Phillips-head screwdriver to remove the two screws holding the brake pads to the caliper.
- Slide out the old brake pads and inspect them for wear.
6. Install New Brake Pads:
- Apply brake caliper grease to the backing of the new brake pads, especially the contact surfaces.
- Insert the new brake pads into the caliper, aligning them with the slots.
- Replace the screws and tighten them securely using the Phillips-head screwdriver.
7. Reinstall the Brake Caliper:
- Place the brake caliper back over the rotor and align it with the mounting holes.
- Install the two bolts removed earlier and tighten them securely with the 14mm wrench.
8. Reinstall the Front Wheel:
- Place the front wheel back onto the ATV and secure it with the lug nuts.
9. Bleed the Brake System:
- You may need to bleed the brake system to ensure that there is no air in the brake lines. Check your ATV's manual for specific instructions on bleeding the brakes.
10. Test the Brakes:
- Once you've reinstalled the front wheel and bled the brakes, test the brakes by applying them gently to ensure that they are working correctly.
Remember to follow Honda's recommended maintenance guidelines and use only genuine Honda brake parts. If you're unsure about any of these steps, seek the assistance of a qualified mechanic.
