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How do you replace the side drive axle on a 2002 Ford Focus?

Replacing the side drive axle on a 2002 Ford Focus involves the following steps:

1. Gather Tools and Parts:

- Replacement side drive axle

- Socket wrench set

- Pry bar

- Jack and jack stands

- Safety glasses

- Gloves

2. Lift and Secure the Vehicle:

- Park your Ford Focus on a level surface, engage the parking brake, and turn off the engine.

- Use a jack and jack stands to safely raise the front of the vehicle until the wheel with the faulty axle is off the ground.

3. Remove the Wheel:

- Use the socket wrench to loosen and remove the lug nuts holding the wheel.

- Take off the wheel and set it aside.

4. Locate and Remove the Axle Nut:

- Behind the wheel hub, you'll find the axle nut. Use the socket wrench to loosen and remove it.

5. Disconnect the Steering Tie Rod:

- Locate the outer tie rod end, usually secured by a nut.

- Use the socket wrench to loosen and remove the nut, then detach the tie rod end from the steering knuckle.

6. Remove the Strut Assembly:

- Locate the bolts securing the strut assembly to the steering knuckle.

- Use the socket wrench to loosen and remove these bolts.

- Carefully lift the strut assembly out of the way without completely detaching it from the vehicle. This will provide better access to the drive axle.

7. Remove the Driveshaft Bolts:

- Locate the bolts connecting the driveshaft to the side drive axle.

- Use the socket wrench to loosen and remove these bolts.

- If the bolts are difficult to remove, use a pry bar to gently pry the driveshaft away from the axle.

8. Slide Out the Old Axle:

- Once all the bolts are removed, you can carefully slide the old side drive axle out of the vehicle.

9. Inspect and Replace if Necessary:

- Inspect the old side drive axle for damage or excessive wear.

- Compare it with the new side drive axle to make sure they match.

10. Insert New Side Drive Axle:

- Slide the new side drive axle into place, making sure it aligns correctly with the transmission.

11. Secure the Driveshaft:

- Reinstall the bolts that connect the driveshaft to the side drive axle. Tighten the bolts securely.

12. Reattach Steering Tie Rod:

- Reattach the outer tie rod end to the steering knuckle and tighten the nut.

13. Reinstall the Strut Assembly:

- Carefully lower the strut assembly and secure it back to the steering knuckle with the bolts you removed earlier.

14. Replace Axle Nut:

- Reinstall and tighten the axle nut behind the wheel hub.

15. Reinstall the Wheel:

- Put the wheel back on and secure it with the lug nuts. Tighten the lug nuts in a star pattern until snug.

16. Lower the Vehicle:

- Carefully lower the vehicle using the jack stands.

17. Test Drive:

- Once everything is secure, take the vehicle for a short test drive to ensure the axle is functioning properly.

Note:

- If you encounter any difficulties during the process, it's recommended to consult a mechanic or refer to the vehicle's service manual for specific details on your Ford Focus model.