Materials Needed:
- Automotive paint in the color of your vehicle
- Primer
- Rust converter
- Sandpaper
- Body filler
- Fiberglass mesh or reinforcement material
- Masking tape
- Gloves and safety gear
- Auto body repair tools
Step 1: Preparation:
- Remove the wheels and any plastic trims around the affected area to gain better access.
Step 2: Remove Rust:
- Scrape off any loose rust using a wire brush or abrasive pad.
- Apply a rust converter to stop the spread of rust.
Step 3: Reinforce the Area:
- Cut out a piece of fiberglass mesh or reinforcement material to fit over the rusted-out area.
- Place the mesh or reinforcement over the area, ensuring it's flush with the surrounding metal.
- Secure the reinforcement using automotive adhesive or fiberglass resin.
Step 4: Apply Body Filler:
- Mix body filler according to package instructions.
- Apply the body filler to the entire rusted-out area, making sure to cover the reinforcement material.
- Smooth the body filler using a putty knife or spatula, giving it a uniform shape.
- Allow the body filler to dry and harden completely.
Step 5: Sanding:
- Once the body filler is dry, use sandpaper to sand down any rough edges and create a smooth surface.
Step 6: Apply Primer:
- Apply a coat of primer specifically designed for automotive use.
- Allow the primer to dry according to the manufacturer's instructions.
Step 7: Painting:
- Mask off the surrounding areas to prevent overspray.
- Apply automotive paint that matches the color of your vehicle.
- Apply multiple light coats, allowing each coat to dry thoroughly before applying the next.
Step 8: Clear Coat (Optional):
- If desired, apply a clear coat to protect the paint and enhance the shine.
Step 9: Reinstall Parts:
- Once the paint is completely dry, reinstall the previously removed wheels and any plastic trims.
Tips and Precautions:
- Wear gloves and safety gear to protect yourself while working.
- Ensure that the fiberglass mesh or reinforcement material is adequately secured to provide structural support.
- Use proper ventilation when working with paints, primers, and other chemicals.
- Be patient and allow each step to dry thoroughly before moving on to the next.
- If the rusted-out area is extensive or involves structural components, it's best to seek professional help from a qualified auto body repair shop.
By following this guide, you can successfully repair rusted-out spots near the wheel wells, even in areas without support.