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How do you replace an alternator on a 96 Honda Passport?

Replacing an alternator on a 1996 Honda Passport involves the following steps:

1. Disconnect the battery:

- Turn off the engine and allow it to cool down.

- Open the hood and locate the battery.

- Disconnect the negative (black) battery cable first, using a wrench or socket set.

2. Remove the serpentine belt:

- Locate the serpentine belt which drives the alternator and other components.

- Using the appropriate wrench or socket, loosen the tensioner pulley and remove the belt by sliding it off the pulleys.

3. Disconnect the wiring:

- Locate the electrical connections to the alternator.

- Disconnect the wiring harness connectors by pressing the release tabs and pulling them off the alternator posts.

4. Remove the alternator:

- Loosen and remove the upper and lower mounting bolts that secure the alternator to the engine block and bracket.

- Carefully remove the alternator from the vehicle.

5. Prepare new alternator:

- Compare the new alternator with the old one to ensure they are the same type and size.

- Transfer any necessary components, such as brackets or pulleys, from the old alternator to the new one.

6. Install the new alternator:

- Position the new alternator into place and secure it using the mounting bolts that you removed earlier.

- Make sure the alternator is properly seated and aligned.

7. Reconnect the wiring:

- Connect the electrical connectors back onto the alternator posts and ensure they are secure.

8. Reinstall the serpentine belt:

- Place the serpentine belt back onto the pulleys, starting with the alternator pulley and following the correct routing diagram.

- Tighten the tensioner pulley to ensure proper tension on the belt.

9. Reconnect the battery:

- Connect the negative (black) battery cable back onto the battery terminal.

10. Start the engine and test:

- Start the engine and let it run for a few minutes.

- Check that the alternator is charging the battery properly by using a voltmeter to measure the voltage across the battery terminals. It should be around 14 volts when the engine is running.

11. Check for leaks:

- Visually inspect the alternator and surrounding area for any leaks, particularly in the coolant or oil systems. Fix any leaks if found.

Remember to follow all safety precautions when working on electrical components and consult your vehicle's specific repair manual for additional guidance and specific instructions.