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What would cause a cars AC compressor to run nonstop and not cycle?

A car's AC compressor running non-stop without cycling can be caused by several issues, often related to problems within the system's control mechanisms or refrigerant levels:

* Low Refrigerant: This is the most common cause. A low refrigerant charge prevents the system from reaching the desired pressure, leading to the compressor running continuously trying to compensate. The system's pressure switch, which normally cycles the compressor on and off based on pressure, won't trigger correctly.

* Faulty Pressure Switch: The pressure switch is a safety device that shuts off the compressor if the pressure is too high or too low. If it's faulty (stuck closed), the compressor will run constantly.

* Malfunctioning Cycling Switch (Pressure Switch): Similar to a faulty pressure switch, a problem with the cycling switch will prevent the compressor from cycling off.

* Problems with the AC Clutch Relay: The clutch relay activates the compressor. If it's stuck closed, the compressor will run continuously.

* Electrical Issues: A short circuit or faulty wiring in the AC system's electrical components can prevent the compressor from receiving the correct signal to cycle off. This could affect the control circuit, relay, or pressure switch.

* Stuck Compressor Clutch: In some cases, the compressor clutch itself might become stuck engaged, causing the compressor to run continuously. This requires mechanical attention.

* Defective Temperature Sensor: The system uses a temperature sensor to monitor cabin temperature and regulate the compressor's operation. A faulty sensor can send incorrect information leading to continuous compressor operation.

* Faulty Control Module (PCM): In more modern vehicles, the Powertrain Control Module (PCM) or other control modules manage the AC system. A fault in this module can cause incorrect commands, leading to the compressor running continuously.

Troubleshooting Steps (Don't attempt major repairs yourself without proper knowledge and safety precautions):

1. Check the refrigerant level: This should be done by a qualified technician using proper equipment. Low refrigerant is often accompanied by other problems, such as leaks.

2. Inspect the pressure switch: Visually inspect the switch for damage or obvious issues. Testing it requires specialized tools.

3. Check the electrical system: Inspect the wiring harness, relay, and fuses related to the AC compressor for any signs of damage or corrosion.

Important Note: Improperly handling refrigerants can be dangerous. It's best to leave diagnosis and repair to a qualified automotive technician. Attempting to fix the problem yourself without the proper knowledge and safety equipment could lead to injury or further damage to your vehicle.