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1990 Chevy c1500 pickup starter clicks but will not start brand new battery and What else could be wrong?

Potential Causes:

1. Bad Starter: Even if the starter makes a clicking sound, it may not be functioning correctly.

2. Solenoid Issues: The solenoid is responsible for engaging the starter motor. A faulty solenoid can prevent the starter from engaging the flywheel.

3. Faulty Ignition Switch: A malfunctioning ignition switch can interrupt the electrical circuit, preventing the starter from receiving power.

4. Corroded Battery Terminals: Dirty or corroded battery terminals can impede proper electrical connections and prevent sufficient power from reaching the starter.

5. Faulty Neutral Safety Switch: If your truck has a manual transmission, a faulty neutral safety switch can prevent the starter from engaging.

6. Fuel Supply Issues: If the fuel pump or fuel filter is clogged or damaged, fuel may not be reaching the engine, causing a no-start condition.

7. Ignition Coil/Distributor Problems: Issues with the ignition coil or distributor can disrupt spark delivery, preventing the engine from starting.

8. Engine Mechanical Problems: In rare cases, a mechanical problem, such as a broken timing chain or a seized engine, can prevent the starter from engaging the flywheel.

Solution:

To pinpoint the exact issue, you should take the following steps:

1. Check Battery Connections: Ensure the battery terminals are clean, tight, and free of corrosion.

2. Starter Diagnostics: Test the starter motor and solenoid with a multimeter or have a qualified mechanic diagnose the starter system.

3. Ignition Switch Check: Verify the ignition switch is functional by turning the key in the ignition and checking for a noticeable drop in battery voltage.

4. Fuel System Inspection: Check the fuel lines and fuel pump for any leaks or restrictions. Ensure the fuel filter is not clogged.

5. Inspect Spark Delivery: Examine the spark plugs and ensure they are properly gapped and in good condition. Check for a healthy spark by removing a spark plug, connecting it to the spark plug wire, grounding it against the engine block, and turning the key in the ignition.

6. Transmission Neutral Check: If you have a manual transmission, ensure the truck is in neutral. Test the neutral safety switch by engaging and disengaging the clutch while observing if the starter engages.

7. Seek Professional Assistance: If the problem persists after the initial checks, seek assistance from a qualified mechanic who can further diagnose the cause and perform necessary repairs.