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What would make a 405 1994 model start but do idle the injector fuel pump nosul engine plugs plug cables were replaced yet problem persist?

It sounds like you're dealing with a frustrating issue with your 1994 Ford 405! Here's a breakdown of the problem and the most likely culprits:

Understanding the Symptoms:

* Starts but doesn't idle: This suggests an issue with fuel delivery or ignition that's only present when the engine is trying to idle.

* Fuel pump, injectors, plugs, and wires replaced: You've ruled out some common suspects, which is great.

Possible Causes:

1. Fuel Pressure Issues:

* Fuel pump relay: Even though you replaced the fuel pump, the relay that controls it could be faulty. Check for proper voltage at the relay's terminals when the ignition is on.

* Fuel pressure regulator: A faulty regulator could be releasing too much pressure, causing the engine to starve for fuel at idle.

* Clogged fuel filter: A clogged filter can restrict fuel flow, especially at low engine speeds.

* Leaking fuel lines: A leak in the fuel lines can cause a drop in pressure.

2. Ignition Issues:

* Faulty ignition module: The module controls the spark to the plugs. A faulty module can cause intermittent or weak spark, leading to poor idle.

* Faulty ignition coil: Similar to the module, a faulty coil can also result in weak spark.

* Bad spark plug connections: Ensure the connections are tight and that the spark plugs are the correct type for your engine.

3. Air Intake System Problems:

* Vacuum leak: A leak in the intake manifold or vacuum lines can cause the engine to draw in excess air, leading to a lean mixture that makes idling difficult.

* Dirty throttle body: A dirty throttle body can restrict airflow and hinder idling.

4. Engine Management System:

* Faulty sensor: Sensors like the oxygen sensor, mass airflow sensor, or throttle position sensor can provide incorrect readings to the engine control unit (ECU), leading to improper fuel and ignition adjustments.

* ECU fault: Although less common, the ECU itself could be malfunctioning, causing erratic fuel and ignition timing.

Troubleshooting Tips:

1. Check Fuel Pressure: Use a fuel pressure gauge to test the fuel pressure at the fuel rail with the engine running. Refer to your owner's manual or a reputable repair manual for the correct specifications.

2. Inspect Intake System: Look for visible cracks or leaks in the intake manifold, vacuum lines, and air intake hose.

3. Clean Throttle Body: Remove the throttle body and clean it thoroughly with throttle body cleaner.

4. Scan for Codes: Use an OBD-II scanner to check for any fault codes stored in the ECU. Codes can provide clues about the source of the problem.

5. Consider a Professional: If you're not comfortable with diagnosing and repairing these issues, it's best to seek professional assistance from a qualified mechanic.

Important Note:

* Always disconnect the battery before working on electrical components.

* Be cautious when working with fuel lines and systems to prevent fire hazards.

Good luck with your repair!