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Why 1992 ford e150 van after run 20 mins or so starts to bog down hesitate wants stall then a couple minutes runs fine again repeats rest of day Always great at start up in morning?

A 1992 Ford E150 van that runs fine on startup but bogs down and hesitates after 20 minutes of running, then recovers, points towards a heat-related issue. Several possibilities exist:

* Fuel Pump: A failing fuel pump might deliver sufficient fuel when cold, but struggles to maintain pressure as it heats up. The pump's ability to move fuel decreases with increasing temperature. This is a common cause of this type of problem.

* Fuel Injector(s): Similar to the fuel pump, injectors can become less efficient as they heat up. Worn injector seals or clogged injectors can lead to inconsistent fuel delivery, causing hesitation and bogging down.

* Throttle Position Sensor (TPS): This sensor tells the computer the throttle's position. A faulty TPS, especially one affected by heat, can provide inaccurate readings, leading to poor fuel mixture and engine performance.

* Mass Airflow Sensor (MAF): The MAF measures the amount of air entering the engine. A dirty or malfunctioning MAF sensor, affected by the heat buildup, can cause a lean fuel mixture, leading to the symptoms described.

* Ignition System: While less likely to be heat-sensitive in this specific manner, a failing ignition component (distributor cap, rotor, wires, coil) could cause misfires that worsen as the engine heats up.

* Cooling System: While seemingly unrelated, a partially clogged radiator or failing cooling fan could cause the engine to overheat, indirectly affecting other components and causing the described symptoms. An overheating engine can cause erratic behavior.

* Vacuum Leaks: Heat can exacerbate small vacuum leaks, leading to an inconsistent air/fuel mixture.

Troubleshooting Steps:

1. Check coolant levels and temperature: Make sure the cooling system is functioning properly. Overheating could be a major contributing factor.

2. Inspect fuel pressure: This is crucial. A mechanic can test the fuel pressure when the engine is cold and after it has been running for a while. A significant drop in pressure after the engine warms up strongly suggests a fuel pump issue.

3. Inspect the fuel injectors: While more complex, a professional mechanic can test the injectors for proper spray pattern and flow.

4. Check the TPS and MAF sensors: These can be tested with a multimeter or a scan tool.

5. Inspect the ignition system: Look for cracks in the distributor cap and rotor, worn spark plug wires, and failing spark plugs.

6. Check for vacuum leaks: A mechanic can use a smoke machine to identify vacuum leaks.

It's best to have a qualified mechanic diagnose the problem. The intermittent nature of the issue makes it challenging to pinpoint the cause without proper diagnostic tools and testing. Ignoring the problem could lead to more severe engine damage.