* Ambient Temperature: Generally, temperatures below freezing (0°C or 32°F) increase the risk of difficulty starting and longer warm-up times. The lower the temperature, the more crucial a block heater becomes.
* Engine Condition: An older engine with worn components will struggle more in cold weather than a well-maintained newer engine.
* Battery Condition: A weak or failing battery will be significantly impacted by cold temperatures, making starting harder regardless of the block heater.
* Fuel Type: The type of fuel (winter blend or not) plays a huge role. Winter blend diesel fuel has additives to prevent gelling at lower temperatures.
* Block Heater Usage: Using a properly sized and functioning block heater is key. A small block heater might not be sufficient in extreme cold.
In short: While there's no magic temperature, you should strongly consider plugging in your 7.3L Power Stroke when temperatures consistently drop below 32°F (0°C), especially if any of the other factors listed above are present. Below 20°F (-7°C), plugging in is highly recommended, and even warmer temperatures might warrant it if your battery or engine are in less-than-perfect condition. It's better to plug it in when it's marginally unnecessary than to risk a difficult or failed start in truly cold weather.