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How do you remove an engine on a 94 Saturn sl2 DOHC?

Removing the engine from a 1994 Saturn SL2 DOHC is a significant undertaking requiring mechanical skills, the right tools, and a safe working environment. This is not a job for a beginner. I strongly recommend seeking professional assistance or consulting a detailed repair manual specific to your vehicle. Improper engine removal can cause serious damage to your car or injury to yourself.

However, here's a general outline of the steps involved. Remember, this is a simplified overview and may not cover every detail. Always consult a repair manual for precise instructions and torque specifications.

Preparation:

1. Safety First: Disconnect the battery negative terminal. Use jack stands to securely support the vehicle. Wear safety glasses and gloves. Have a clean, well-lit workspace.

2. Gather Tools and Materials: You'll need a variety of tools including wrenches (metric), sockets, ratchets, extensions, a torque wrench, engine hoist, jack stands, transmission jack (highly recommended), drain pans, and possibly a helper.

3. Consult a Repair Manual: Obtain a factory service manual or a reputable aftermarket repair manual specifically for a 1994 Saturn SL2 DOHC. This will provide detailed instructions, torque specifications, and diagrams crucial for successful engine removal.

Engine Removal Steps (General Outline):

1. Disconnect Components: Disconnect all electrical connectors, vacuum lines, fuel lines, and coolant hoses connected to the engine. Label everything clearly to ensure correct reassembly.

2. Drain Fluids: Drain the engine oil, coolant, and transmission fluid (if applicable).

3. Remove Accessories: Remove the alternator, power steering pump, air conditioning compressor, and any other accessories attached to the engine.

4. Disconnect Exhaust Manifold: Disconnect the exhaust manifold from the engine and the exhaust system.

5. Disconnect Transmission: This is usually the most challenging part. You'll likely need to disconnect the transmission from the engine, which may involve removing the driveshaft, starter, and possibly the bell housing. A transmission jack is highly recommended here to support the transmission's weight.

6. Support the Engine: Carefully position the engine hoist under the engine. Attach the hoist's chains or straps securely to appropriate lifting points on the engine. Consult your repair manual for the correct lifting points.

7. Raise and Remove: Slowly raise the engine with the hoist, carefully maneuvering it clear of the engine bay. You may need to remove various components to provide enough clearance.

8. Lower and Secure: Once the engine is clear of the engine bay, carefully lower it to a safe location.

Reassembly: Reassembly is essentially the reverse of the removal process. Pay close attention to torque specifications and ensure everything is properly connected.

Again, this is a simplified overview. Attempting this without the proper knowledge, tools, and a repair manual is extremely risky. Seek professional help if you're unsure about any aspect of this process.