1. Gather the necessary parts: You will need a power steering rack and pinion assembly, a power steering pump, a steering column with an integrated power steering motor, power steering hoses, a power steering fluid reservoir, and a variety of mounting brackets and hardware.
2. Remove the manual steering components: Disconnect the steering column from the steering rack and remove the manual steering rack and pinion assembly.
3. Install the power steering rack and pinion assembly: Mount the power steering rack and pinion assembly to the front subframe of the vehicle using the provided brackets and hardware. Ensure that the steering rack is properly aligned with the front wheels.
4. Install the power steering pump: Mount the power steering pump to a suitable location on the engine block using the provided brackets and hardware. Connect the power steering pump to the steering rack and pinion assembly using the provided power steering hoses.
5. Install the steering column: Install the steering column with the integrated power steering motor in place of the original steering column.
6. Connect the electrical components: Connect the power steering pump to the vehicle's electrical system by following the provided wiring diagram.
7. Fill the power steering fluid reservoir: Fill the power steering fluid reservoir with the recommended power steering fluid.
8. Bleed the power steering system: Bleed the power steering system to remove any air pockets from the system.
9. Test the power steering system: Start the vehicle and test the functionality of the power steering system. Ensure that the steering wheel turns smoothly and effortlessly at all speeds.
It is important to note that this process may vary slightly depending on the specific model and year of your VW Polo 1L. It is recommended to consult with a qualified mechanic or refer to a specific workshop manual for your vehicle to ensure proper installation and avoid any potential issues.
