Tools you'll likely need:
* Flathead screwdriver (preferably plastic or wrapped in tape to avoid scratching)
* Panel removal tool (plastic is best)
* Phillips head screwdriver
* 10mm socket (possibly)
Procedure:
1. Disconnect the battery's negative terminal. This is a crucial safety precaution to prevent short circuits.
2. Remove the door handle bezel: This usually involves prying gently around the perimeter with a flathead screwdriver or panel removal tool. There are usually small clips holding it in place. Be gentle to avoid breaking the plastic.
3. Remove the window crank handle (if applicable): This typically involves prying it off gently, and there may be a small screw underneath.
4. Remove the door lock actuator cover (if applicable): Similar to the handle bezel, this might be held on with clips and can be removed with a flathead screwdriver or panel removal tool.
5. Locate and disconnect the door switch wiring harness: There's a connector at the back of the door panel that you need to carefully disconnect. Gently press the release tab and pull the connector apart.
6. Locate and remove the power window switch (if applicable): This may require removing a few screws and disconnecting a connector.
7. Remove the door panel: Start by carefully prying around the perimeter of the door panel, starting at the bottom. There are numerous clips holding it in place. Work your way up, using the flathead screwdriver or panel removal tool to carefully release the clips. Avoid excessive force; you can easily break the clips. The panel usually has a few strategic locations for releasing these clips. Pay attention to any areas that seem to be resisting; you may have missed a clip.
8. Carefully remove the door panel: Once all the clips are released, the panel should come off relatively easily. Be mindful of any wiring that might still be connected to the panel (like the power lock actuator or speakers), and gently disconnect these.
Reassembly:
Reassembly is the reverse of the removal process. Make sure all the clips are properly seated and the wiring harnesses are correctly connected before reinstalling the door panel.
Important Considerations:
* Take pictures: Before starting, take pictures of each step. This will be invaluable during reassembly.
* Patience: Removing door panels can be tedious. Take your time and be patient. Rushing will likely lead to broken clips.
* Replace broken clips: If you break any clips, replace them before reassembly. You can usually find replacement clips at auto parts stores.
This is a general guide. As mentioned, consult a repair manual specific to your 1996 Ford Ranger for detailed, accurate instructions and diagrams. Remember safety first, and if you're uncomfortable with this type of repair, seek professional help.
