Tools you'll likely need:
* Screwdrivers: Phillips head and possibly flathead, depending on the handle design.
* Panel removal tools: Plastic pry tools to avoid scratching the door panel. These are invaluable for carefully removing interior panels without damage.
* Socket set/wrench: Possibly needed depending on the handle's fastening system.
* New door handle: Make sure you get the correct one for your year, make, model, and door.
General Steps:
1. Interior Door Panel Removal: This is the most crucial first step. You'll need to remove the interior door panel to access the handle mechanism. This usually involves:
* Removing the door handle: There is usually a small cover (sometimes held by a screw) behind the interior door handle. Remove this to reveal screws holding the interior panel in place.
* Unclipping the panel: Carefully use panel removal tools to pry off the door panel. There are usually plastic clips holding it in place. Work your way around the perimeter, gently releasing each clip. Be careful not to break the clips! Once the clips are undone, the panel should come off.
* Disconnecting the interior components: Once the panel is off, you'll need to disconnect the interior door handle linkage, window switch wiring, and any other connected components. Carefully unplug these connectors.
2. Accessing the Exterior Handle: With the interior panel removed, you should now be able to see the exterior door handle mechanism. You may need to remove additional screws or fasteners to access the handle itself. Some handles may be held in place by clips, while others may use screws.
3. Removing the Old Handle: Carefully remove the screws or unclip the old exterior door handle. Take note of how it's assembled – take pictures if it helps!
4. Installing the New Handle: Install the new exterior door handle, reversing the steps you used to remove the old one. Make sure all the screws are tightened securely and the linkage is properly connected.
5. Reassembling the Door Panel: Reconnect all the interior components (door handle linkage, window switch, etc.). Carefully clip the interior door panel back onto the door, ensuring all the clips are properly seated.
6. Test: Test the new handle to make sure it functions correctly.
Important Considerations:
* Patience is key: This can be a bit fiddly. Take your time and don't force anything.
* Take pictures: Take photos of each step as you disassemble the door panel and handle mechanism. This will be invaluable when reinstalling everything.
* Door type: Front and rear door handles may differ slightly in their installation.
* Handle variations: The exact procedure may slightly vary depending on your Explorer's trim level and specific handle design. Searching online for "2001 Ford Explorer [driver/passenger side] door handle replacement" may provide videos or more specific instructions.
If you're uncomfortable with this repair, it's always best to consult a professional mechanic. Damaging the door panel or other components during the process can be more expensive than having a professional complete the repair.
