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What is proper procedure for removing the manual transmission out of a 2000 Hyundai Tiburon?

Removing a manual transmission from a 2000 Hyundai Tiburon is a complex job requiring mechanical skills, specialized tools, and a safe working environment. This is not a DIY project for beginners. Improper removal can cause significant damage to the vehicle. If you lack experience with transmission removal, you should strongly consider taking it to a qualified mechanic.

However, if you're determined to proceed, here's a general overview. This is not an exhaustive list and may vary slightly depending on the specific Tiburon model and transmission type. Always consult a repair manual specific to your vehicle's year, make, and model. A Haynes or Chilton manual will be invaluable.

Preliminary Steps:

1. Safety First: Disconnect the negative battery terminal. Use jack stands to securely support the vehicle. Wear safety glasses and gloves.

2. Gather Tools: You'll need a variety of tools including jack stands, transmission jack, socket set, wrenches, pry bars, torque wrench, drain pan, and possibly a transmission alignment tool.

3. Fluid Drainage: Drain the transmission fluid completely into a suitable container.

4. Disconnect Components:

* Driveshaft: Disconnect the driveshaft(s) at the transmission flange.

* Shift Linkage: Disconnect the shift linkage from the transmission.

* Clutch Cable (if applicable): Disconnect the clutch cable.

* Speed Sensor: Disconnect the vehicle speed sensor.

* Wiring Harness: Disconnect any electrical connectors attached to the transmission.

* Starter: Depending on access, you may need to remove or loosen the starter motor.

Transmission Removal:

1. Support the Transmission: Use a transmission jack to support the transmission's weight.

2. Remove the Transmission Mount(s): Carefully remove the transmission mount bolts securing the transmission to the chassis.

3. Separate the Transmission: Carefully lower the transmission using the transmission jack, while paying attention to clearance issues. There will likely be some maneuvering required to clear the bellhousing from the engine. This step often requires patience and careful movement.

4. Inspect: Once removed, inspect the transmission for any damage.

Reassembly:

Reassembly is essentially the reverse of removal. Remember to:

* Use new gaskets and seals.

* Torque bolts to the manufacturer's specifications.

* Refill the transmission with the correct type and amount of fluid.

Important Considerations:

* Clutch Replacement: While you have the transmission out, it's a good time to replace the clutch, pressure plate, and throw-out bearing if they are worn.

* Alignment Tool: A transmission alignment tool is highly recommended to ensure proper alignment during reinstallation. Misalignment can damage the input shaft.

* Repair Manual: Refer to a repair manual for precise instructions, torque specifications, and diagrams. This is absolutely essential for a successful transmission removal and reinstallation.

Disclaimer: This is a simplified overview. Attempting this repair without proper knowledge and tools could result in damage to your vehicle and/or injury to yourself. Professional assistance is highly recommended.