Tools you'll likely need:
* Socket wrench set (metric)
* Ratchet and extensions
* Wrenches (metric)
* Screwdrivers (Phillips and possibly flathead)
* Jack and jack stands (crucial for safety!)
* Wheel chocks
* Battery terminal cleaner and wrench
* Possibly a pulley puller (depending on the alternator's condition)
* New alternator (ensure it's the correct replacement for your specific Probe engine - 2.0L or V6)
* Gloves
* Safety glasses
General Steps (Always consult your repair manual for specifics):
1. Disconnect the Battery: This is the most crucial safety step. Disconnect the negative (-) terminal first, then the positive (+) terminal. This prevents accidental shorts and electrical shocks.
2. Access the Alternator: This is where the difficulty arises. The location varies slightly depending on the engine (2.0L or V6). You'll likely need to:
* Raise the vehicle: Securely lift the front of the car using a jack and support it with jack stands. Never work under a car supported only by a jack.
* Remove components for access: This might involve removing the air intake system (some hoses and possibly the air filter box), possibly the power steering pump belt, and other components obstructing access to the alternator. Your repair manual will guide you precisely on what needs to be removed.
* Remove the belts: This usually involves loosening the tensioner pulley to remove the serpentine belt. This may require a special tool or careful maneuvering.
3. Disconnect the Alternator:
* Disconnect the electrical connector: Unplug the wiring harness connector from the alternator.
* Remove the alternator mounting bolts: These are usually found on the back of the alternator.
4. Remove the Alternator: Carefully remove the alternator from its mounting location. It might be heavy, so be prepared.
5. Install the New Alternator:
* Carefully install the new alternator in the reverse order of removal. Make sure it aligns properly with the mounting points.
* Secure the mounting bolts: Tighten them to the specifications in your repair manual.
* Reconnect the electrical connector.
6. Reconnect the Belts: Reinstall the serpentine belt, ensuring it's properly routed around all the pulleys.
7. Reconnect the Battery: Reconnect the positive (+) terminal first, then the negative (-) terminal.
8. Lower the Vehicle: Carefully lower the vehicle from the jack stands.
9. Test the Alternator: Start the engine and check the alternator's output voltage using a voltmeter. It should be around 13.5-14.5 volts.
Important Considerations:
* Serpentine Belt Routing: Make absolutely sure you route the serpentine belt correctly. An incorrectly routed belt can cause damage to various components. Your repair manual will have a diagram.
* Torque Specifications: Use the correct torque specifications for all bolts to avoid damage.
* Pulley Removal: If the alternator pulley is seized or damaged, you may need a puller to remove it.
Again, this is a general overview. Use a repair manual specific to your 1996 Ford Probe to ensure you have the correct procedures and torque specifications. If you're uncomfortable performing this repair yourself, take it to a qualified mechanic.
