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Why will your 1992 dodge diesel automatic transmission NOT shift into overdrive?

There are several reasons why a 1992 Dodge diesel automatic transmission might not shift into overdrive. It's impossible to diagnose remotely, but here are some of the most common culprits:

* Transmission Fluid Level and Condition: Low, dirty, or burnt transmission fluid is the most frequent cause. The fluid lubricates, cools, and acts as a hydraulic medium for shifting. Check the fluid level (with the engine running and at operating temperature) and inspect its color and smell. Dark brown or burnt smelling fluid is a strong indicator of problems.

* Transmission Solenoid(s): These electrically controlled valves regulate fluid flow to shift the transmission. A faulty overdrive solenoid is a common reason for overdrive failure. These can become clogged, stick, or electrically fail.

* Governor: The governor regulates shift points based on engine speed and vehicle speed. A malfunctioning governor can prevent the transmission from shifting into overdrive.

* Torque Converter Clutch (TCC): The TCC locks the engine to the transmission at higher speeds, improving fuel efficiency. A faulty TCC solenoid or clutch can prevent overdrive engagement.

* Throttle Position Sensor (TPS): The TPS tells the transmission's computer the throttle position. An inaccurate or faulty TPS can cause incorrect shift points and prevent overdrive.

* Transmission Valve Body: The valve body contains various valves and passages that control fluid flow. Internal wear or damage can cause shifting problems, including overdrive failure.

* Computer/PCM Issues: The Powertrain Control Module (PCM) controls the transmission. A malfunctioning PCM can send incorrect signals to the transmission, preventing overdrive. This is less common but possible.

* Wiring Issues: Damaged or corroded wiring to the transmission solenoids or other components can interrupt the electrical signals, preventing proper shifting.

* Low Line Pressure: Insufficient hydraulic pressure within the transmission can prevent proper shifting. This might be due to internal wear within the transmission or a faulty pump.

Troubleshooting Steps (in order of easiest to most difficult):

1. Check the Transmission Fluid: This is the first and most important step.

2. Inspect wiring harnesses: Look for any visible damage to the wiring going to the transmission.

3. Have a professional scan the PCM: A scan tool can read diagnostic trouble codes (DTCs) that might pinpoint the problem.

Without a proper diagnosis, any repair attempts are a shot in the dark and could potentially worsen the problem. It's highly recommended to take your vehicle to a qualified mechanic specializing in automatic transmissions, especially given the age and type of vehicle. They have the tools and expertise to diagnose the issue accurately and perform the necessary repairs.