Safety First:
* Disconnect the negative battery terminal before starting. This reduces the risk of sparks igniting fuel vapors.
* Work in a well-ventilated area. Fuel fumes are flammable and hazardous.
* Wear safety glasses and gloves.
* Have a fire extinguisher readily available.
* Use fuel-resistant tools and containers.
* Be prepared for some fuel spillage. Have rags or absorbent material ready.
Tools You'll Likely Need:
* Socket wrench set (likely including metric sizes)
* Wrenches (possibly metric)
* Fuel line disconnect tools (may be needed, check your manual)
* Jack and jack stands (or ramps)
* Container to catch fuel
* Rags or absorbent shop towels
* New fuel filter (make sure you get the correct one for your Intrepid's engine)
Procedure (General Outline - Consult Your Manual!):
1. Locate the Fuel Filter: The exact location varies slightly depending on the engine (2.7L, 3.5L), but it's usually under the vehicle near the fuel tank. Your repair manual will show the precise location.
2. Prepare the Vehicle: Securely jack up the vehicle and support it with jack stands. Never work under a vehicle supported only by a jack.
3. Release Fuel Pressure: This is crucial to prevent fuel spraying. There are several methods, and your repair manual will detail the correct one for your Intrepid. One common method involves disconnecting the fuel pump relay (locate this in the underhood fuse box) and starting the car until it stalls. Let it sit for a few minutes to allow remaining pressure to dissipate. Again, consult your manual for the exact procedure.
4. Access the Fuel Filter: You may need to remove some underbody panels or components to reach the filter.
5. Disconnect Fuel Lines: Carefully disconnect the fuel lines from the filter. Fuel line disconnect tools are often helpful to prevent damage to the lines and fittings. Have your container ready to catch any remaining fuel. Note the orientation of the lines to ensure correct reassembly.
6. Remove the Fuel Filter: The filter is typically held in place by clamps or a mounting bracket. Carefully remove it.
7. Install the New Fuel Filter: Ensure the new filter is oriented the same way as the old one. Connect the fuel lines, making sure they are secure.
8. Reconnect Fuel Lines and Fittings: Securely reconnect the fuel lines.
9. Lower the Vehicle: Carefully lower the vehicle after you've completed all connections.
10. Reconnect the Battery: Reconnect the negative battery terminal.
11. Check for Leaks: Start the engine and check carefully for any fuel leaks around the filter and fuel lines. Let the engine run for a few minutes to check for leaks.
12. Dispose of Old Filter Properly: Dispose of the old fuel filter according to local regulations.
Important Considerations:
* Fuel System Pressure: If you don't properly release fuel pressure before disconnecting the lines, you risk serious injury from spraying fuel. This is extremely important.
* Correct Filter: Use the correct fuel filter for your specific Intrepid model and engine. The wrong filter can cause damage.
* Torque Specifications: Over-tightening fittings can damage them. Use the correct torque specifications from your repair manual.
This is a general guide. Always consult your 2004 Dodge Intrepid's repair manual for the exact procedure and safety precautions. If you are not comfortable performing this repair yourself, take your vehicle to a qualified mechanic. Working with fuel systems requires care and precision.
